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Unusual joint


Ron Altier

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cut a conventional mortise and fitted tenon but a tad short...

slot the tenon..

slope the mortise 2~3° as shown..

draw out the mortise..

lay the tenon on the drawing...

experiment w/ the wedge tapers and thicknesses...

remember.. you are going for good and snug, not tight...

 

tip...

drill a hole where the slot ends near the tenon's shoulder.. make the hole about twice the dia as the slot is wide to help control unwanted splitting...

make your wedges single taper w/ the flats to the center and the tapers to the outside...

Edited by Stick486
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40 minutes ago, Stick486 said:

tip...

drill a hole where the slot nears the tenon's shoulder about twice the dia as the slot is wide to control unwanted splitting...

I did not understand this part.  It may just be me operating in some sort of fog this morning though.

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3 minutes ago, John Morris said:

If you drill a small hole at the base of the tenon it will not split through as the wedges are driven home. Probably not necessary on this specific tenon because there is a lot of meat there, but's really handy with smaller delicate tenons and relatively larger wedges.

The hole relieves the stress as the wedges drive the split tenons apart, theoretically the hole will stop it from splitting through to the exposed piece. Think of it like saw cutting lines into concrete slabs, if the slab starts stress cracking, theoretically the stress cracks should stop at the saw cut line.

If the wood wants to split beyond the shoulder of the tenon, the hole should stop it from going beyond the shoulder.

that's the ticket...

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14 hours ago, Stick486 said:

cut a conventional mortise and fitted tenon but a tad short...

slot the tenon..

slope the mortise 2~3° as shown..

draw out the mortise..

lay the tenon on the drawing...

experiment w/ the wedge tapers and thicknesses...

remember.. you are going for good and snug, not tight...

 

tip...

drill a hole where the slot ends near the tenon's shoulder.. make the hole about twice the dia as the slot is wide to help control unwanted splitting...

make your wedges single taper w/ the flats to the center and the tapers to the outside...

"cut a conventional mortise and fitted tenon but a tad short..."

 

Stick, are you saying don't taper the sides of the mortise? In the picture, it shows layout lines for the mortise and they look tapered.

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