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Replacing a Sideboard

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Decided to just do the other end...legs needed some work..

SideboardProj.secondendneedsplaned.jpg.15af2d462022312e467195ae6ec6c087.jpg

This one just needed one face cleaned up...

SideboardProj.secondendknotty.jpg.d955bf236708a2f8f9c77d17d1d976b8.jpg

Then laid out and chopped a mortise, and dry fit..

SideboardProj.secondendalmostthere.jpg.4e51344cb2befb2dfe12e52e7968fa46.jpg

Repeat for the other mortise...

SideboardProj.secondendbottomrail.jpg.dfad92891da049756b94e45f603d75fa.jpg

And..since these rails already had their grooves milled..

SideboardProj.secondenddryfit.jpg.aa73532ddc90b7cab31f401248908555.jpg

Tested the fit of the panel between the rails...which left...

SideboardProj.secondendoutsideviews.jpg.27103a2f2411638decb4cf999ab4cdc0.jpg

One of those 3 blanks need to be milled up...let the worst of the 3 clamped up tight as I can..

SideboardProj.secondendneedsclampeddown.jpg.17d3e153853ce06fd4d68acc50d05756.jpg

Needed a bigger clamp...set this mess aside..

SideboardProj.secondendotherleg.jpg.22124d99669c3c5299c94f26b8cea11a.jpg

This is after I planed the curves OFF of all 4 faces...then 2 more mortises needed chopped out...and then both legs got their grooves milled...dry fit?

SideboardProj.secondendProblemwithafoot.jpg.463b77ba8f63c0a030d97cf976486726.jpg

And we have a problem...legs are supposed to be 36" long....NOT almost 38"   

We have ways...

SideboardProj.secondendtrimmedback.jpg.bdacbe8bea4031c5e2f652e667d5b82b.jpg

1927 Disston D-115...

SideboardProj.secondendDisstonsaw.jpg.7e672475785ef89a7c049ecfa340a351.jpg

So..now I can stand both end assemblies up, and out of the way..

SideboardProj.secondend2endsdryfitted.jpg.57d7134455aa95918a3ae8838fda3fff.jpg

Awaiting Detail Work...

Stay tuned :cowboypistol1:

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  • Looks like a sideboard to me. Though usually the antique ones of years past circa 1780 -1880 had mirrors on it and little shelves off the mirrors. Like this:

  • steven newman
    steven newman

    2 panels in the clamps... Gonna be sitting there a spell... This board.. soon became this mess.. Stiles for 2 doors...when I can get back to the shop....needed to resaw a few other boards.. But..

  • Grandpadave52
    Grandpadave52

    I'm here for the journey. This is gonna be a fun project to watch. You will be able to get it out of the Dungeon, right?

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Yesterday, although it was a Monday...needed a plank cut down..so it can get used to the shop...

But...1 x 6 x 58" plank was a bit curved...and I needed a straight edge to press against the Rip fence...

SideboardProj.webframes56in_long.jpg.3c596e1654c851a66682567729ec219b.jpg

 

Other edge had bark still attached...this edge had a bump about half way down the line....Tried the No. 7c...was having issues once it got over the "speedbump"

No. 8c?   Had no such issues..

SideboardProj.webframesNo.8catwork.jpg.c386b7994e43e1cf0037aa8484155d28.jpg

Took a bit, but..

SideboardProj.webframesmakingshavings.jpg.0a7aad0f644b3b58f6900d900bc993e8.jpg

Speed bump is now gone...then over to the tablesaw..1-5/8" widths 

 

Sideboardproj.webframes3ripsinAsh.jpg.e0f3c75c37c7e300c7c75510ac5fe39e.jpg

Let these sit a day or so...best one will get trimmed to 56"....and be part ( that shows) of the web frame across the top, under the Sideboard's Top Panel.

 

The other 2 will get cut for the show parts elsewhere...

Also haul 2 KIWIPINE planks to the shop, also to get them used to being down there...

SideboardProj.webframesKIWILumber.jpg.66c461488fa162d0409dee10a7a80106.jpg

3/4 x 3" x 6' Clear Pine:JawDrop:

 

Trying to decide on which parts to start on, next...:WonderScratch:

Stay tuned..:cowboypistol1:

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Did a wee bit of puttering around...getting the 2 middle legs worked over...Found out..

SideboardProj.webframes2taperanend.jpg.2a6383df4d07b07b5bb844ffeebcd554.jpg

When using a Bandsaw to cut a taper..and it turns Ash a DARK Chocolate Brown....that blade just MIGHT need to be tossed out, and a new one installed?

 

Future site of a Mortise?

SideboardProj.webframes2mortisesite.jpg.263782b565e287cc68879965b4f00a00.jpg

meanwhile up at the top...

SideboardProj.webframes2topconnection.jpg.db6cb51f98aba822691b6a1accbf3961.jpg

Ash front piece meets up with the ends, but go over the middle 2 legs...then a pine frame behind it...

Stay tuned...

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Ya' been busy. Making progress.

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New blade installed..results?

SideboardProj.webframes3notburnt.jpg.3043679c2a0e4ecd14c46ed975e5e647.jpg

Used a bit of WD40 while installing the new blade...

SideboardProj.webframes3waste.jpg.2cdc8f00407e2078652d39d4cf4d33b7.jpg

Blank wanted to twist on me...:ArguingSmileys:

SideboardProj.webframes3tapersdone.jpg.2704e47ac3cffe857b827b08f33e5b68.jpg

These are the middle 2 legs,,,

 

Have to start the frames next time in the shop...Lots of grooves and tenons to mill up  

 

Rails need to be 1-1/2" wide....not 3"...Will have to run the rip blade a couple times....then change to the 1/4" dado blade...and run some grooves...

Stay tuned :cowboypistol1:

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Worked a bit on one end assembly..

SideboardProj.Detailworkshowingthelegs.jpg.88a32af74b6211dd12b442bc54a6637c.jpg

Legs needed 2 tapers, each...then the saw marks get planed away..

Sideboardproj.Detailworkcleanedtapers.jpg.69f66a0a8f470d1cb7c39cf4c7efd7c0.jpg

Then the router added a detail...

SideboardProj.Detailworkshowingacovedetail.jpg.13c1084ae148d36425a3306c17d7c196.jpg

Both outside corners got a small cove milled...

Nost of the day in the shop was spent at the Bandsaw...changed out the dull blade for a new blade...make 4 cuts with it...plane the tapers smooth, Add the cove detail...

 

This morning....puttered around   

 

Involve this thing..

SideboardProj.TopFrameDadoset.jpg.73f6cad66bdd5e7ca790fcbbf7643ac3.jpg

6" Dado set, just the 2 main blades...Need  1/4" wide by 1/2" deep grooves milled in 4 56" long Stiles..

SideboardProj.TopFramegrooves.jpg.1714f890e6a3ce958d00a8c8d273acbc.jpg

Mainly was working on the web frame to goes between the case and the Top of the case...needed 4 rails for that...

2 needed thinned down a bit..from 4/4 down to 3/4" thickness....tablesaw to peel most of that off...then saw mark removal..

SideboardPProj.TopFramecleanedup.jpg.9f4b3cc650bc4938078b52917d0516ce.jpg

Dado blade helped do the Tenons...but, a "Chin-powered" chisel to finesse the tenons to size...and the bandsaw to cut a couple notches..

SideboardProj.TopFrameendfitted.jpg.6e97b4188b85ab0bfa926cb3bb310190.jpg

to fit around the corners of the legs...

 

Then the Boss decided WE had to go to the store...:Salute_and_Run:

 

Stay tuned...:cowboypistol1:

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Laundry Detail this morning..

1 Mortise was chopped...then a couple sub-assemblies were done did...some were glued and clamped...some were simply clamped in place, and one was simply screwed down...

SideboardProj.subassemblyDoorwayFramed.jpg.6d78990675507936982a471041858fe0.jpg

I wanted to establish how the door opening will be...I did glue on a lip to the bottom rail of the End assembly, for the plywood floor to sit on..

Mortise was into the leg on the left...

Sideboardproj.subassemblyfrontstile.jpg.01c08116246fc1b5e06e3704dd84fa3a.jpg

End of the webframe is just clamped in place, no glue, yet...  

Where the front Stile meets the end rail, there is clamps and glue going on...

A middle rail was added..

SideboardProj.subassemblymiddlerail.jpg.0fe5364d419d1fe403097ee3b20ac63f.jpg

Screws can still be removed if need be...

 

Waiting on the Washer to get done, and then into the Dryer....will see what the shop feels like this evening...outside?   8 above 0, mostly cloudy degrees..

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This is my "work area" at the moment..

Sideboard Proj., snow day, my work area  .jpg

While working on the web frame for under neath the Case's Top...

Stay tuned...

As for outside?

1,25, 2026, still snowing  .jpg

This was taken last night....about a foot of the white crap....

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Puttering around today...

Left End...

Sideboard Proj., Tuesday, end glued up .jpg

Is now all glued up...

Details...

Sideboard Proj., Tuesday, details, details  .jpg

Add ons...

Sideboard Proj., Tuesday, pulled into square  .jpg

Diagonal clamp the pull this corner into square

Plan now?

Sideboard Proj., Tuesday , work here, tomorrow  .jpg

Is to take apart this end, Taper the legs, chop a couple Mortises as needed....run the coves down the outside corners of the legs...then glue this end up..

Single Brain Cell Sketch Up has come up with a way to ease the crowding in the shop....we'll see how it works out...ChinScratch

Stay tuned cowboypistol1

Wow. This is the biggest and fanciest Dungeon Project ever at least from where I sit.

Looking awesome so far Bandit.

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2 hours IN the shop..on a Friday?

Removed all the clamps that were in the last post...but, kept them handy..

Sideboard Proj., webframe work, waiting around  .jpg

That 6' pipe clamp is elsewhere...

Stand the mess up on the completed end..needed room to work in..

Sideboard Proj., webframe work, forgot the fan  .jpg

Task: Was to build the webframe for the back of the case..

Sideboard Proj., webframe work, stile and rails .jpg

Long parts are called Stiles. The 4 short pieces are the Rails...cut to length, with a tenon on each end...glue and clamps. Tenons sit in a groove. This is actually the bottom stile...as the top Stile is already installed....fun part...trying to place 4 tenons into a groove at the same time...while trying to add ONE clamp...something was just bound to shift a bit..

Sideboard Proj., webframe, install work  .jpg

Yep, THAT one...loosen the clamps a tad...whack the part into it's new home...let this sit a bit

Next task? have 2 legs that needed tapered on 2 faces...and they each needed a cove milled, as well...

Laid out a taper...bandsaw the line...

Sideboard Proj., tapers, from the saw  .jpg

This is right off of the Bandsaw...cleaned up with a few planes....rotate, repeat...until both legs have their tapers nice and smooth...cleaned off all the marks....saw or pencil..with a #3 Stanley...

Then the Cove...bit was still set up in the Craftsman Router....

Sideboard Proj., tapers, and coved  .jpg

Legs are done did...time to glue them to the case...with a mallet assist...and a few more clamps...

Let this sit a day..

Sideboard Proj., tapers, assembly work  .jpg

This is the back of the case...which will be covered up with a 1/4" plywood sheet...

Stay tuned...

  • Author

Hmmm..need to update this thread...

13 minutes ago, steven newman said:

Hmmm..need to update this thread...

I believe this is your most ambitious yet Praise

Plenty of time yet: two months until Easter.

  • Author

Door compartments...need a plywood panel "wall" to separate them from the drawers..

Sideboard Proj., supports, awaiting plywood  .jpg

Which means I need supports...

Sideboard Proj., Plywood, Hammer time  .jpg

Glue and screws...they also need a "floor"..

Sideboard Proj., Plywood, floor cut  .jpg

Once a few clamps get out of the way...I also needed to fix a few things on the other end....like a leg that had broken loose...

Photo issues..BRB..

  • Author

Floor board was installed, today..

Will not load any photos...so, I stop right here...

  • Author

Try again..

Nope...just a blank white page...

Sideboard Proj., plywood, floor installed  .jpg

1 minute ago, steven newman said:

Try again..

Nope...just a blank white page...

Sideboard Proj., plywood, floor installed  .jpg

@john Morris

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