Skip to content
View in the app

A better way to browse. Learn more.

The Patriot Woodworker

A full-screen app on your home screen with push notifications, badges and more.

To install this app on iOS and iPadOS
  1. Tap the Share icon in Safari
  2. Scroll the menu and tap Add to Home Screen.
  3. Tap Add in the top-right corner.
To install this app on Android
  1. Tap the 3-dot menu (⋮) in the top-right corner of the browser.
  2. Tap Add to Home screen or Install app.
  3. Confirm by tapping Install.

Bit of Work in my "Shop" Yesterday

Featured Replies

  • Author

Finally, it is time for finish application.

Finish is Mohawk Nitrocellulose Musical Instrument Lacquer.

I use a Preval Sprayer, a unit which consists of an aerosol pump sprayer connected to a glass pint jar. It will allow me to shoot professional grade finish without a compressor, as well as allow mixing of tints and solid colors if desired.

As you can see, full safety equipment is mandatory; nitro is a noxious, poisonous finish, but there is nothing quite like it, IMHO.

 

 

fin1.thumb.png.40030a05f6e42b005b980a021743b01f.png

 

fin2.thumb.png.32ff71411c12ed2585a0c3331c7ff2b4.pngfin3.thumb.png.85a28b05d0290b94182225d5b2bcdc30.png

 

 

Edited by Handfoolery

  • Replies 186
  • Views 13.8k
  • Created
  • Last Reply

Top Posters In This Topic

Most Popular Posts

  • Handfoolery
    Handfoolery

    That's all for today. Next week is looking decent, so hopefully there will be more to come on this build thread. Thanks for looking, and see ya next time.

  • Handfoolery
    Handfoolery

    And we are done with this phase.     Thanks for looking and commenting on my little thread. Much appreciated. More to come.

  • Handfoolery
    Handfoolery

    And some shots of the finished channel for the top.      

Posted Images

  • Author

Final shots.

 

fin4.thumb.png.9c7dc535df009d0f00b2c03af98ba8fb.png

 

fin5.thumb.png.fb41e6b407fe56f917c20c402efb904d.png

 

fin6.thumb.png.a2d5c243a5ca27f2eaae69f3c8b4b1ba.png

  • Author

While the finish cures, lets make a bridge!

I start with a rosewood blank and my bench hook.

 

b1.thumb.png.367d392a08752ba1a064ef3960d007d4.png

 

and chop off one end.

 

b2.thumb.png.1359278c59066821e01538c0cb95aac9.png

 

b3.thumb.png.031a7f1e84d4b5500606f175ea6dcb1a.png

  • Author

Then the other.

 

b4.thumb.png.ce81233ce73878caef8717f3bf9c8f60.png

 

b5.thumb.png.6ade8624a475a4e92cdc0f7111436437.png

 

String hole locations are then drilled to /8".

 

b6.thumb.png.ff8cff1e3d530146c624366661e26caf.png

 

 

  • Author

My apologies for the exposure. I am working outdoors and sometimes it cannot be helped. The light is ever changing.

I use a coping sawe to define the shape.

 

 

b7.thumb.png.539f4e9465e55888571d9e02d3b48130.png

 

b8.thumb.png.1af944e9fb047b9dbfb6e2d537d92eb6.pngb9.thumb.png.cfae82cde993631ca7e1dcf41c4b175d.png

  • Author

And a chisel to shape the wings.

 

b10.thumb.png.aabf9f5ca47d44628af72f79889e9270.png

 

b11.thumb.png.afad61c2d7b8d9cb944033b8e85b29f5.png

 

followed with a card scraper

 

b12.thumb.png.852d903053c17d97258e3cad3bdc57ef.png

 

b13.thumb.png.1dd876e1ad98fb46d2dc80f34f3eae6e.png

  • Author
  • Popular Post

Before I can proceed to wshape the bridge any further it's bottom needs to be conformed to the radius of the top it will be glued to. The bridge is essentially a large brace for the top, and it needs to be mated in the same way the braces on the underside are.

I use a card scraper to slightly hollow the bottom out before hand, just to get a head start.

 

br1.thumb.png.1c4ea94748d45811c48b4456c4fe4dfa.png

 

After which I tape some 80 grit to the top of the guitar roughly at the bridge location.

 

br2.thumb.png.6539a3cf336e2b99e0595ab973baffb2.png

 

Then it's just a matter of sanding sanding sanding, being careful not to use too much pressure and put marks in the soft cedar top.

 

br2.thumb.png.6539a3cf336e2b99e0595ab973baffb2.png

 

And after an almost intolerable period of time, we pull the paper away and see if we left any marks.

 

br4.thumb.png.38a8eef44edfaa95adc3f29f762c9056.png

 

br5.thumb.png.69ca22f8d80851fc20a0f7c8eb05d46f.png

 

Whew! Dodged a bullet.

 

br6.thumb.png.c788c3f8d8ede2559ddb9c6304a1c483.png

  • Author
  • Popular Post

Job done.

 

br8.thumb.png.119634cfcf0a2a961d90aff23698fc4e.png

 

br9.thumb.png.bf541b79651677942a24a2cb8474c335.png

  • Author

All for now. We are caught up until the next video.

Thanks for looking at, liking and commenting.

  • Popular Post

Thanks for all the progress pics and updates Mike. The guitar body turned out fantastic. The neck and fretboard are spectacular. One beautiful instrument. I anticipate it will sound equally well. I've definitely enjoyed following this build. Looking forward to the next updates.

  • Popular Post

Impressive, used to have a guy down the street that made clarinets.  Quite the craftsman. 

  • Author
  • Popular Post

Thanks, gentlemen.

I still have quite a bit to go. 

Need to flat sand and buff the finish, fret the instrument, remove finish under the fretboard extension and bridge, glue the neck to the body, make nut and saddle, and do all of the general setup to make it play well.

IF I can get a day that is warm enough and free of other things that need doing.

But hopefully not much longer.

And I look forward to hearing the first chords.

 

  • 2 weeks later...
  • Author
  • Popular Post

So the next step in the process is to rout the saddle slot. I need to do this before I radius the top of the bridge, while it is still flat.

I use a 1/8th inch router bit. I use the same router jig I use to cut the truss rod slot. I angle the bridge on the centerline of the jig so that I get the angle on the slot that I need for string compensation.

 

slot1.thumb.png.e6236470c68c975561240e82c4b9184c.png

 

I place a stop at each end because the slot has to be routed in multiple passes to avoid snapping the router bit.

 

slot2.thumb.png.b899a3cfd4a8de19d5327bd593a154ce.png

 

 

Edited by Handfoolery

  • Author
  • Popular Post

Then it is just a matter of making those aforementioned passes, relying on the stops to keep me at the proper length for the slot.

 

slot3.thumb.png.b614b61e93c03c28cd58fd9839292c56.png

 

slot4.thumb.png.f1537976de30ea3e1517bd29c408e4ad.png

 

slot5.thumb.png.aa08b09a2a22e06af2940f4cbb219164.png

  • Author
  • Popular Post

And the finished result.

 

slot6.thumb.png.2be696d6f17f1709e79e18cf3b3a6151.png

 

Next job is to radius the top of the bridge. Thank you to everyone who is hanging in there with me.

Much appreciated.

Edited by Handfoolery

  • Author
36 minutes ago, lew said:

Amazing work!

Thanks very much, Lew!

  • Popular Post

Coming along great. How did you hold your piece in place while routing?

  • Author
On 11/16/2025 at 12:18 PM, DuckSoup said:

Coming along great. How did you hold your piece in place while routing?

Thanks!

Double stick tape.

Looks great!

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

Recently Browsing 0

  • No registered users viewing this page.

Account

Navigation

Search

Search

Configure browser push notifications

Chrome (Android)
  1. Tap the lock icon next to the address bar.
  2. Tap Permissions → Notifications.
  3. Adjust your preference.
Chrome (Desktop)
  1. Click the padlock icon in the address bar.
  2. Select Site settings.
  3. Find Notifications and adjust your preference.