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A Project for May, 2024

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"Wir haben zu arbeiten" 

9 frames are done..:SaluteandRun:

9framesdone.jpg.6d39d454b1cc104aff81af3637ae44e9.jpg

Once the first dry fit was done..:TwoThumbsUp:

CaseWorkdryfitbottomframe.jpg.973e3748795a593b965d5b279c572701.jpg

Decided to go ahead and install these into Side #1...:ChinScratch:

CaseWorkkeepingitsquare.jpg.52f16dae85fd78e878802826b606ccbc.jpg

Keeping things squared across..drive the screw at the back first..:OldManSmiley:

CaseWorksunkenscrew.jpg.dcd3d9ee893dfe04feace48bc45621c7.jpg

and work my way along..:Cheer:

CaseWorkside1gluedup.jpg.93be269273dec29d25d14b676349b064.jpg

Until I got here...then the real fun began....remove this from the assembly table..place side #2 on the table..then install all them frames into Side#2..glue and screws..:JawDrop:

Caseworkstandingup.jpg.ef996e640a7244fb9591732c0c915566.jpg

Then stand it up on it's own 4 feet..:TwoThumbsUp:

CaseWorkcornerview.jpg.77cf7ff1632f6404b1ad67a5f4d3bb68.jpg

Next trip to the shop? :WonderScratch:add the back to square the case up.   There are 2 pieces to glue to the front, yet..:Tapping:

CaseWorkbottomfaceframerail.jpg.c5c254c0dcda6045a5af2da294bfe910.jpg

one across the bottom, and a smaller one up at the top..:ChinScratch:

Start time today? 0855hrs...quitting time?  1145hrs..:KooKooClock:

 

Been a very busy morning...:Cheer:

Stay tuned..:cowboy:

 

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  • steven newman
    steven newman

    3 planks have been sent to the shop..for now.. Back 2 were from the same 10' long plank..front one was a close match...except for.. This little area..which will be headed for the

  • steven newman
    steven newman

    Last night, tried the shop for an hour (not a good idea) and hauled that short, knot infested plank to the shop.. Yep, that one...and after removing the knotty parts... Ripped th

  • 2 hours!!!!  Takes me almost that long just to make a trip up and down the stairs!!

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I need a nap! :GoodNight:

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1 hour ago, steven newman said:

"Wir haben zu arbeiten" 

Practicing your Greek? :WonderScratch:

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Sometimes known as Ve Haft verk to do....German.

 

Almost 3 hours IN the shop, today....anything else can wait until tomorrow, I think...

  • Author

Some Dummy decided he didn't have enough abuse for one day...and snuck off to the shop..:KooKooClock:

He was last seen carrying a 1 x 2 x 4' stick..too:MachineGun:

 

Seems I needed a few filler strips..cross cut the 4 footer down...top filler needed ripped as it was too tall...:ArguingSmileys:

CaseWorkreartopfillerstrip.jpg.3383592d6bc0f81b0ca38b62bd5aedec.jpg

This serve 2 items...a place to attach the top of the plywood back (easier to find) and...diagonal corner braces connect this to the case's side...then a slot is drilled in the braces, and I used a screw through that slot to attach the Top to the case..I also added an Ash filler up front..:OldManSmiley:

CaseWorktopfrontfiller.jpg.7a7126cc8884f2489c28177923fb233a.jpg

Will sand and level nice and smooth, to blend it in...:TwoThumbsUp:

 

There is a Pine strip for down at the bottom..:ChinScratch:

CaseWorkbottombackfiller.jpg.ebf20ab03875de4221540e27e951afe5.jpg

For when I can flip the case over....and, there is an Ash one....:TwoThumbsUp:

CaseWorkbottmfrontfiller.jpg.cb368256e718b0e2e1245cecda2f10a1.jpg

That will need glue blocks behind it..:OldManSmiley:

 

Today's "schedule"?   Cut the back panel to size, glue and screws to install..LONG clamp to pull into square, IF needed ( always is..:BangingHead:)

 

Supposed to get up into the mid 80s, today...I might just hide out in the shop...:rolleyes:

Stay tuned..:cowboy:

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Ok..2 hours on a Sunday, in the shop....hauled this downstairs to the shop..:SaluteandRun:

CaseWorkSundayneedstrimmedforsize.jpg.f060bc6cf1a0f66a0ef7264f6024d5b6.jpg

Will need trimmed for size, as soon as I figure out what that is to be...:ChinScratch:

 

First off..I needed the pine filler installed, the one at the bottom of the back of the case...:WonderScratch:

CaseWorkSundaygluescrews.jpg.2dc49c17da691749e8fef25776f2c26b.jpg

Glue and 4 counter bored screws..then marked the plywood for length and width...:OldManSmiley:

 

Cut a few corner braces..:ChinScratch:

CaseWorkSundayclampassist.jpg.c9de28d2b0c03f6421d6aac6f4d5f46e.jpg

Glue and a few more screws..and an assist from a clamp, to pull them in tight.  These are to get a slot milled in them, to attach the Top of the case in place..slots allow the top to have a bit of wood movement as the weather changes..

Set this out of the way for a bit..:Cheer:

 

Cross cut the plywood for length...width?  Needed about that much peeled off one edge..:ChinScratch:

CaseWorkSundayedgetrimmed.jpg.a690283001ebb42d9036c68f04ae9dec.jpg

About the width of 2 saw blades...then clear off the top of the tablesaw..:SaluteandRun:

CaseWorkSundaytallorder.jpg.fb75328ba810872f0362322963ab7a2d.jpg

 

Plan here, was to install one edge into a bed of glue, and get it all screwed down,,,Had to make a mark at each Frame's center...as I can't see through plywood...:WonderScratch:

 

That done, had to spin the case 180...place a 3/4" Pipe Clamp and pull the case into square-ness..was just under 1/4" out...then screw this side off as well..THEN that step stool got used..:TwoThumbsUp:

CaseWorkSundayneedtoreachthemiddle.jpg.5d10169cd48e9d6923b65e388be47eb1.jpg

I used a BIG square to reach across and line up with those marks I made..come out about 12-13" and install a screw..in each location..other than the top and bottom fillers..:OldManSmiley:

 

Fun part was setting this thing back down on the floor..had a fancy Ash filler to install..so I just set the case down on it top..There was a problem, though..:MachineGun:

CaseWorkSundaynotgoingtowork.jpg.1dcace3313ef72eb310a460b60302bdf.jpg

As this sort of thing just will not do...tossed it out..cut a new one that DID fit:PullingHair:

 

Glue and screws, again..:TwoThumbsUp:

CaseWorkSundaycornerglueblocks.jpg.fa8f1863a11f07ff3b9ece2e8e7795f7.jpg

4 counter bored holes? the reason for the 5th?  pilot hole drill bit snapped off just below the surface,,:ArguingSmileys:

Replaced that...and added the corner blocks,,,and a couple extra screws...bad luck still going on...:BangingHead:

CaseWorkSundaycrackrepaired.jpg.55d7afd9b840d4ee17c5c3c94954d01d.jpg

Arrow points to a split, being repaired...even though I pre-drilled the hole..so now I have to wait on that to cure..:Tapping:

So...

CaseWorkSundayQuittingtime.jpg.3d3794888129fa7cc277a53d82954119.jpg

Park every thing over there, out of the way..Quitting Time!:TwoThumbsUp:

heard an ICE COLD Guinness Extra Stout calling me name..:SaluteandRun:

 

Stay tuned..:cowboy:

 

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Don't you just hate it when you drill and still get those splits. Great follow along and now to bed.

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"Fetch & Carry"  is an old term from the English Army...what we would call a "Work Detail"....where you were to go Fetch items, and carry them for units NOT on Work Detail....

 

So..part of today's tasks, was to Fetch & Carry planks to the shop...fist batch was cut up into blanks for 8 drawer fronts..

FetchCarry8drawerblanks.jpg.8f56e91b3561cb27f85acf29152a1e1d.jpg

And some (most) needed resawn down to 3/4" thick...saw doesn't quite reach all the way..

FetchCarryneedsflattened.jpg.db00fb8679db6af6cb79b5a331818d7b.jpg

This will have to be removed...2nd trip?

FetchCarry2ndtrip.jpg.652eec4840a70ef98471ac8cf436f844.jpg

Was these 2 planks..which were then sawn up to make..

FetchCarryblanksforatop.jpg.60633fa522be9d65956b63b94a9d5ea2.jpg

4 blanks to make a panel for the Top of the case..

Needed to put away a lot of stuff, though..

FetchCarryneedsclearedoff.jpg.b9ac7b7589cc6b630652878ad7e3cb67.jpg

To have room to run the Jointers..

FetchCarrylatertasks.jpg.d0ef20e255c5e4b780794f6b3c0a33d3.jpg

At this point, I decided to call it..

FetchCarryquittingtime.jpg.8f500d65d17bb3f4909d0c0af67c2292.jpg

Sweep up and Quitting time!  Was getting too hot in the shop..

Stay tuned..

  • Popular Post
7 minutes ago, steven newman said:

"Fetch & Carry"  is an old term from the English Army...what we would call a "Work Detail"....where you were to go Fetch items, and carry them for units NOT on Work Detail....

 

So..part of today's tasks, was to Fetch & Carry planks to the shop...fist batch was cut up into blanks for 8 drawer fronts..

FetchCarry8drawerblanks.jpg.8f56e91b3561cb27f85acf29152a1e1d.jpg

And some (most) needed resawn down to 3/4" thick...saw doesn't quite reach all the way..

FetchCarryneedsflattened.jpg.db00fb8679db6af6cb79b5a331818d7b.jpg

This will have to be removed...2nd trip?

FetchCarry2ndtrip.jpg.652eec4840a70ef98471ac8cf436f844.jpg

Was these 2 planks..which were then sawn up to make..

FetchCarryblanksforatop.jpg.60633fa522be9d65956b63b94a9d5ea2.jpg

4 blanks to make a panel for the Top of the case..

Needed to put away a lot of stuff, though..

FetchCarryneedsclearedoff.jpg.b9ac7b7589cc6b630652878ad7e3cb67.jpg

To have room to run the Jointers..

FetchCarrylatertasks.jpg.d0ef20e255c5e4b780794f6b3c0a33d3.jpg

At this point, I decided to call it..

FetchCarryquittingtime.jpg.8f500d65d17bb3f4909d0c0af67c2292.jpg

Sweep up and Quitting time!  Was getting too hot in the shop..

Stay tuned..

 Still living by that old Army slogan-"In the Army, we do more before 9 AM than most people do all day"!!!

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21 hours ago, lew said:

-"In the Army, we do more before 9 AM than most people do all day"!!!

 

He's got me beat by 21 days. :ROFL:

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0855 start time, this morning....quitting time was 0955hrs...:KooKooClock:

 

Still cooling down at the moment....while doing the Photo Edit stuff...busy day, this morning?:OldManSmiley:

Tues.DrawerFrontBusyBusyBUSY.jpg.b2a97bf6368fdd02c2639a9c937f1399.jpg

yeah , you could say that...:ChinScratch:

TopWorkTues.Started.jpg.bc9cc599bf29f8d56933ae35c752305c.jpg

Started with these...until..:TwoThumbsUp:

TopWorkTues.Dryfit.jpg.ce7c9a9404b556bf691904addc43e732.jpg

Dry fitted...then..:SaluteandRun:

TopWorkTues.wehaveglueup.jpg.20a031ad01b74b919110c4f9d37f279c.jpg

We have Glue Up!  :Praise:

 

Next?  :Cheer:

Tues.DrawerFrontmighttakeawhile.jpg.b65e55fd57710ebd7555bcaf9a50cd7c.jpg

Have 6 blanks to clean up and level..this is a "Before", and..:JawDrop:

Tues.DrawerFrontaCmodel.jpg.be4928efaeeb162d0476042b780acd07.jpg

This is an After...:TwoThumbsUp:

The last of those 6 blanks was .."special":ChinScratch:

Tues.DrawerFrontproblem.jpg.2b6dfa119f095bafa478c46ddebb544a.jpg

You can also see the first 5 that were done...why is #6 standing up?:WonderScratch:

Tues.DrawerFrontWehaveways.jpg.41d38c961e96985156ca2df96573f86a.jpg

I was getting too tired, to plane all of that off....we have ways..:ph34r:

Tues.DrawerFrontresawcompleted.jpg.6c1773eb6da667c7226f486f3c87cb94.jpg

THEN I can lay it down, and finish it up..:ChinScratch:

Tues.DrawerFrontfixingaspot.jpg.52b78d8149d0731857eb7469c87cbe71.jpg

Had a spot right about there..that needed planed down level...:TwoThumbsUp:

 

Drawer front #7 and #8?:WonderScratch:

Tues.DrawerFrontnoworkneeded.jpg.701281f7fe1b1cec598552c1415aa3ba.jpg

Didn't need much done to them...:ChinScratch:

 

Waiting on glue to cure, so I can have the Tablesaw back...have 8 fronts to turn into Raised Panels...THEN see about drawer sides, and the drawer backs...oh, and...add Bread Board ends to the glued up top...:Cheer:

Going to be a bit busy...will need to take a few "Breaks" along the way..:TwoThumbsUp:

Tues.DrawerFrontBreakTime.jpg.d5a6eb541809c5391b9839aaf64eaf66.jpg

Stay tuned..:cowboy:

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3 hours ago, Larry Buskirk said:

 

He's got me beat by 21 days. :ROFL:

 

:ChinScratch: Looks like you'll have to make that 22, outdoor shops too soggy. :Tapping:

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1 hour ago, steven newman said:

0855 start time, this morning....quitting time was 0955hrs..

I think you finished before I got up!!

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Yep, shop screws up more things before 0900, than most do in a week...:SaluteandRun:

 

Plan right now....is to get that glued up panel OFF of my Tablesaw....and get the Tablesaw set up to raise panels...on those 8 drawer front:ChinScratch:

 

"Fetch & Carry" tomorrow? :SaluteandRun: I have 4 planks of Pine..3/4" x 4" x 8' to haul to the shop....and the shop's ceiling is...~7'?:WonderScratch:

Could get rather interesting?:DevilLaughing:

Will see IF the shop has cooled down, later tonight..:Tapping:

Stay tuned..:cowboy:

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Thanks Bandit for the great build-a-long so far. Nice retreat to follow when I'm not mowing, weedeating and other not fun projects. As our sponsor says, "without wood, it's only work."

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Late night..shop had cooled down..

Tues.DrawerFrontsmessyfloor.jpg.28519eb69ba378dc2fc5bab262dde0c3.jpg

So..I made a mess on the floor..

Tilt the blade to 15 degrees...add the Zero Clearance Overlay...set the fence 3/8" away from the "bottom" of the saw blade...

Tues.DrawerFronts1through7raisedup.jpg.863f9d0713187c968c430496bff7cbc6.jpg

Turned this into Raised Panel Drawer Fronts...as for the drawer at the bottom of the case..

Tues.DrawerFronts8raisedup.jpg.b0e3aef3f2da0a0724068d2e2e2b9d4b.jpg

Opening was a bit smaller than the others...this was ripped to width BEFORE all the raised panel work...

 

stay tuned..

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Late start this morning..back to Fetch & Carry, again..:SaluteandRun:

FetchCarry21st2planks.jpg.08b5790f3e5aedf59bd07b67c82526de.jpg

Pine, 1 x 4 x 8'.....when my 5'10-1/2" frame has to duck to get down the shop's stairs...2 planks was about enough, for one trip..:rolleyes:

 

Before I could use the saw to cross cut...I had to "Un-Bevel" the blade..:OldManSmiley:

FetchCarry2backto90degrees.jpg.05bc53aa319e0a2ac5bb9cadc991842b.jpg

Back to 90 degrees..need 16 parts, about 18" long, or so..cutting around a few knots..and winding up with these shorties..:WonderScratch:

FetchCarry2shortsaveable.jpg.fa3ad9fc9e55a5f5d46db5a9c72caea1.jpg

That I could use on a future Project..anyway..:ChinScratch:

 

Fetch & Carry 2, first planks results.jpg

This is what those 2 planks gave me...had to trudge back upstairs, and Fetch & Carry the other 2 planks..and see how it goes..:Cheer:

FetchCarry216sidesdone.jpg.804915fbe8bac866cd774f9340a5333c.jpg

All 16 sides have been fitted...bottom drawer needed skinnier sides..:ChinScratch:

FetchCarry2notthebest.jpg.2bf1e7e48bfb8b02c79784c8095a4546.jpg

So..these 2 were then ripped for width..managed to get most of the knots off..:MachineGun:

 

IF I do head to the shop this evening (too HOT right now) it will involve this thing..again..:ph34r:

FetchCarry2NEXT.jpg.ea7ddec125ff6f25907378c39fa19f19.jpg

I will still need a plank or 3 , to make backs for the drawers...right now, I will be doing half blind dovetails up front..:JawDrop:

 

Stay tuned...:cowboy:

Edited by steven newman

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1 hour ago, steven newman said:

I will be doing half blind dovetails up front.

Oh Boy!

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Decided to use the tablesaw one more time...:WonderScratch:

 

Unable to clamp the drawer fronts to the edge of the bench, in order to use the Stanley #45 to plough a groove for the drawer bottoms..due to the beveled edges.:ArguingSmileys:..I set up the tablesaw to do the same grooves..in 2 passes..:TwoThumbsUp:

 

Forgot to take the Phone/Camera along..was only to be a set-up trip..:BangingHead:..I guess I could go back to the shop, but the tablesaw is now put away...and the router table has been brought out..will set that up, tomorrow...:SaluteandRun:

 

We'll see.....:ChinScratch:

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