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A November Project

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Looking pretty good from here. Don't you just hate it when the end is in sight and you work that much harder to get there?

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  • steven newman
    steven newman

    One last look, before it gets hauled to the Bedroom tomorrow ( with Craig's Help, of course) Everything has had 2 coats of shellac... Plan right now is to haul the drawers up first...T

  • steven newman
    steven newman

    At the rate I'm going?   1.5 hours today..   5 raised panels are now smooth enough for Polite Company... Get the worst of the rough sawn off with a new 80 grit sanding belt..then

  • steven newman
    steven newman

    Ok...kind of sore, today...and it took 2 people to move things around a bit.    First off, Drawers need a final fine tune for fit...No. 78 and a #4 took care of that...then each, after the

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22 hours ago, steven newman said:

A 4' x4' plywood panel is a PITA to haul TO the shop,

 

Does this mean that this piece stays in the shop when it's completed - bet it's harder to haul out than the panel was to get in :D

Really looking good Steven :TwoThumbsUp:

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Hauled 2 bundles to a friend's barn, today..:SaluteandRun:

ANov.ProjectFridayroughsawn.JPG.aa3e7b7c0c412dcbe3da1fc6bcee81d3.JPG

This one ( to be the glued up top of the chest of drawers) and..ANov.ProjectFridaydrawerfrontblanks.JPG.b1da313c654727c961dcab66992dfb10.JPG

and these 5 blanks for drawer fronts...all are almost 4/4 thick....and I would prefer them to be 3/4" thick.   Barn has my old Delta 12" lunch box planer..so..:SaluteandRun:

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the longest 2 of this stash went along, too...they will take out the snipe, and save the Good Wood from the dreaded sniper...in theory. :WonderScratch:  Took along the Lufkin No. 456 caliper, so I can check how thick the boards actually are..:OldManSmiley:

 

Somewhere along the way...the planer must have gotten hungry..and chewed off about 3" of one of the Blanks for the top..:ArguingSmileys:.turns out there WAS a knot in that location..:BangingHead:..Barn's owner decided to replace that chewed up board..:TwoThumbsUp:

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1 x 6 x 6'5" Ash plank...which we also sent through to get it to match the other boards...It did have a knot, though..:ArguingSmileys:

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Which will soon be heading out to the Fire Pit...Got back home with all the wood stuff,,hauled the 2 bundles to the shop..

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Bundle of blanks for the top of this chest of drawers...chewed up one will become one of the bread board ends...:ChinScratch:

Behind this pile..:DevilLaughing:

ANov.ProjectMONDAYendgrain.JPG.ff0f85590b7958d793a670be4409b4a9.JPG

Are the 5 blanks for the drawer fronts...one is a bit too "plain Jane":ChinScratch:

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Kind of bland....most of the rest look a bit better..:TwoThumbsUp:

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may use a bit of the Replacement plank to replace the bland blank?  :WonderScratch:

 

Case was sitting on top of the tablesaw, as crack filling, leveling face frame rails, and a repair were being done...:Cheer:

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Had a split end going on..:BangingHead:

 

need to clear another mess..:SaluteandRun:

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As I need my bench back...have a bunch of Jointing to do...and the "Jointer" is sitting down below on the shelf...:OldManSmiley:

Looking like a "FUN" week coming up...:BugEyeSmiley:

Stay tuned...:cowboy:

 

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10 hours ago, steven newman said:

Barn has my old Delta 12" lunch box planer..so..

 

Steven, is that an old Delta 540?  If so, I "think" I have a set of new knives in the shop for it.  Let me know and I will get them out to you.  Best to send a message, I may not get back on before we leave for a couple weeks.

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Can't remember the model number..it takes rather thin, double edged blades...

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Busy morning...:Cheer:

BTW...what happens when a Planer finds a knot..:ChinScratch:

ANov.ProjectTues.Planervsknots.JPG.358ae3fd436179e7db3f2769de4737c6.JPG

Also makes a loud noise...:BugEyeSmiley:

One of the drawer fronts was a bit too squirrelly ..rejected one end...:MachineGun:

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Saved the rest for a December Project...:ChinScratch:

 

First layout of the top..:OldManSmiley:

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Not the prettiest gal at the dance?:rolleyes:

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Might be able to work around those knots.   :ChinScratch:

 

Router made a detail..:JawDrop:

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A small cove detail around the front, and at the bottom of the sides...:TwoThumbsUp:

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Cordless Jointer and a steel straightedge..then check as I went..:SaluteandRun:

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Looking for any large gaps the clamps can't pull tight..:ChinScratch:

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Glue and clamps..and...:OldManSmiley:

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Cauls will become the bread board ends later...letting this sit a spell, along with me...when I can get me tablesaw back, I'll start on the drawer fronts..:TwoThumbsUp:

 

I am plumb tuckered out, at the moment...:GoodNight:

Stay tuned  :cowboy:

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Still got a week to Thanksgiving...no pressure though😜

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They call Wednesday "Hump Day" for a reason..:DevilLaughing:..dug through the rack of 1 x 6 x 6' White Wood "boards" at Lowes, this morning...Paid more for them than I did for the Ash Lumber supply!    Sorted through 20+ boards, to find the "best" 5  in there..:ArguingSmileys:

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No, they do NOT improve with "Focus" either....trust me...but, for the sides and backs of a few drawers, I can work around the bad spots...:ChinScratch:

 

Clamps came off of the glued up panel, so I could set it aside..:TwoThumbsUp:

ANov.ProjectHumpdayclampsremoved.JPG.31ad0a1f88126063ea90223f51611f2d.JPG

But leave the cauls & clamps in place.:TwoThumbsUp:

 

Need to size the drawer fronts, today..:SaluteandRun:

ANov.ProjectHumpdaydrawerfrontsready.JPG.14cbc623eeca31f39d18b6f4435c726d.JPG

And sort which one goes where..a few were too long, couple were to wide...needed to allow for the rebates on the ends and along the "top"edge...:ChinScratch:

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This scrap?   Tilt the saw blade to 15 degrees...and use this the set where the rip fence should go..Warning, once you start a cut..:BangingHead:

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Do NOT slow down or pause,,,unless you like removing burn marks..once things were set..ran the 5 blanks through all 4 edges...:Cheer:

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These rebates were done..:OldManSmiley:

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Also on the tablesaw...and fitted to their openings as I went along..:ChinScratch:

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This is what they are supposed to look like...Drawer #4 wanted to be a PITA about it....A little work with the Stanley No.8c cured that...was higher on the ends, than in the middle..then re-cut the rebates..:ChinScratch:

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Still a bit too tight...plane will cure that, too..:MachineGun:

 

Rebates were a bit uneven from the tablesaw...we have ways..:ph34r:

ANov.ProjectHumpdayrebatesleveled.JPG.d5ce84bea709fce93e8e05593cca631e.JPG

As for that plane behind the Ward's No.78?:WonderScratch:

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Stanley #45...I need a 1/4" x 1/4" groove, to house the bottom of the drawers..:ChinScratch:

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Helps to clear things out, now and then...and a rub with an old candle helps too.  :OldManSmiley:

 

Got 3 out of 5 drawer fronts milled and ready for Dovetails...then the toes and back said it was time to clean the place up..and stop for the day :KooKooClock:

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Sweep up the Krunchies, and:SaluteandRun:

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Move the saw and sweep up this pile, too...:Cheer:

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But...the trash can is too full...:JawDrop:

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The Lunch box planer leaves a lot of little ridges behind...Scallops?:ChinScratch:

ANov.ProjectHumpdayNo_80.JPG.24dc5b316c25a1c7c1d04fd6bf707166.JPG

We have ways...:DevilLaughing:

 

Busy 2 hours?  :JawDrop:

 

Stay tuned..:cowboy:

 

 

 

 

 

Impressive work thus far, following. 

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Last night..snuck back to the shop, and finish the last 2 drawer fronts,,:ph34r:

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And left a mess...this morning, I had to move the tablesaw out of the way..and drag this thing out to where I can use it:ChinScratch:

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Installed a 1/2" dovetail bit, and grabbed the fence off of the tablesaw:SaluteandRun:

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As it is also set up for use on the router table..:OldManSmiley:

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Has a space to bury a few bits, bearings and all..also has "Start & Stop" lines..:TwoThumbsUp:

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Each socket needed the fence to be moved...4 fronts had one setting per socket..:OldManSmiley:

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Drawer #4 wanted to be "Special" :ph34r: took a separate setting for each on this end.:PullingHair:

 

Having the rebate along the top edge made things a bit trickier than just running the grooved edge along the fence.  Rebate had to run along the fence.   Long ago, I learned to feed the router table in just on direction with a fence...Right to Left....otherwise, the bit will toss the part out to the side..away from the fence..:OldManSmiley:

 

Lined things up..do the other ends..:Cheer:

ANov_Pro.Thurs.otherend.JPG.56d257b6d12ea02a7bb8160c1eeb06cf.JPG

 

Got these done...then the Boss wanted to go to Wall E World....while there..bought a package of 10 knobs for the drawers.:DevilLaughing:

ANov_Pro.Thurs..Knobsbought.JPG.33907a1fe7a7c56911e2569152664d67.JPG

 

Might later haul those planks from Lowes to the shop...and see what I can get out of them..

Need 10 drawers sides, and 5 drawer backs..and NO KNOTS where I need to be cutting things..:ArguingSmileys:

 

Stay tuned:cowboy:

 

 

Edited by steven newman

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I'm just amazed you used the router table to cut dovetails. Someplace must have frozen over:rolleyes:

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Time to cut up them Lowes Whitewood planks...needed 5 pairs for drawer sides..about a 1/16" short of full depth...:OldManSmiley:

ANov_Pro.Thurs.Drawersidescrosscut.JPG.5fe5c8695b21deb45fc9a3978a2f9f7d.JPG

Handsome, ain't they?:ChinScratch:

 

Next, rip these down for a slip fit in the drawer openings, fitted to each drawer, BTW:TwoThumbsUp:

ANov_Pro.Thurs.Drawersidesripped.JPG.acb9df6dd00454361e80e9f1208b896c.JPG

 

How bad were these planks...well, this section wasn't even usable as a shelf..:JawDrop:

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Just a "bad edge", right?  flip it over..:ArguingSmileys:

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Same board, just the other edge...tossed this one.:MachineGun:..was the reason I bought an extra plank...:TwoThumbsUp:

 

Needed 5 drawer backs cut to length..:SaluteandRun:

ANov_Pro.Thurs.5drawerbackscrosscut.JPG.f000a1761c0b32e6a2c0c4110ecbda56.JPG

Once I find out how tall to make these, for each drawer back...I can rip them to final size..:OldManSmiley:

 

As for those curvy parts?  We have ways..:ph34r:

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If'n this takes too long....there is always the belt sander...:JawDrop:

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Because IF I clamp this thing flat, it will just crack...:DevilLaughing:

 

And to think...I paid MORE for these 5 cheap planks, than I did for 22 planks of Ash?  Hmmm.:BugEyeSmiley:

 

Might try to cut a few tails tomorrow, and see about getting a drawer assembled?   Sides need the tails cut and fitted, and agroove ploughed for the drawer's bottom panel...and a dado to house the back...:WonderScratch:

 

Stay tuned..there will be cussing involved...:ArguingSmileys:

1 hour ago, steven newman said:

ANov_Pro.Thurs_NOT.JPG.65dcb05ca930efb35fd9ad26f9409b5e.JPG

Same board, just the other edge...tossed this one.:MachineGun:

Hockey 🏒

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Drawer #1...getting the 2 sides installed..1st dry fit?:ChinScratch:

ANov_Pro_Fri.1stdryfit.JPG.da38e3c94a7a0f59dcd44e59146af2fb.JPG

Second dry fit...:Cheer:

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Getting better each time...:rolleyes:

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Have to mark up the insides as to which goes where...Place drawer #1 aside..:SaluteandRun:

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Work on Drawer #2  :TwoThumbsUp:

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Set it aside and start on #3..:OldManSmiley:

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Layout the "Tails" and then to the bandsaw..:SaluteandRun:

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Why the bandsaw?  Because I can SEE where the cuts are going, trying to stay on the WASTE sides of the lines..more line I leave, the tighter the joint..then onto the chopping block..:DevilLaughing:

ANov_Pro_Fri.choppingblock.JPG.f4f1f66371fe998dc2e67a4952461fd0.JPG

A plywood square, set up to protect the top of my bench from wayward chisel strikes..Extra bandsaw cuts help out with waste removal, too.:OldManSmiley:

#3 Drawer..:WonderScratch:

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Got one end done....looked at the other side piece..:WonderScratch:

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Back and camera both said it was time to quit for a while...would need to plane that board flat, and then cut the tails...:GoodNight:

 

later, had a plane to haul to the shop..:SaluteandRun:

ANov_Pro_Fri.Culpritmaybe.JPG.583408507cb0099a3002175e459cd5eb.JPG

Craftsman No. 3709 stamped into the left side of the plane...made by Milers Falls ( No. 9 size) and sold at Sears..:OldManSmiley:

Of course, I needed to test drive this #4 sized plane a bit..:rolleyes:

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Wound up flattening that side for drawer #3 after all...15 minutes later...:TwoThumbsUp:

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Now have 3 out of 5 done....will try to get the last 2 Saturday.....then it will be these two's turn..:SaluteandRun:

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One set up to plough grooves, the one in front for dados to house the drawer backs..nickers are a bit dull, will use a saw to help out...:OldManSmiley:

Stay tuned...:cowboy:

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Ok..last of these things are now DONE!:Cheer:

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Still using this plane..:TwoThumbsUp:

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while checking for either high or low spots..:ChinScratch:

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Looking for any gaps under the speed square...or if it rocks side to side..:OldManSmiley:

 

Was a lot of shavings being made, today..:Cheer:

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With a LOT more on the way...:JawDrop:

 

Since I ended with Drawer #5, decided to start on grooves for it..since it was still out and about..needed a jig..:SaluteandRun:

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To hold each drawer side still, long enough to plough a groove..:ChinScratch:

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One has to stop every now and then..:OldManSmiley:

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And clear out the "noodles" before they clog up the works...and hope the grooves line up..:ChinScratch:

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Might have been a very busy day, today...when I don't even feel these going on...( until NOW! Ouch!:BugEyeSmiley:)

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Only way I knew, was when one was starting to leak all over the place...:JawDrop:

Back right between the shoulder blades said I was done, for now....have both Drawer #5 and Drawer #1 grooved up...Taking a break..will see how the back is doing this evening, AFTER Football...:TwoThumbsUp:

 

Stay tuned:cowboy:

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33 minutes ago, steven newman said:

Was a lot of shavings being made, today..:Cheer:

Perhaps you should get a hamster...maybe two:P

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46 minutes ago, Grandpadave52 said:

Perhaps you should get a hamster...maybe two:P

 

 

I dunno Dave...I think we're well into capybara territory here :ROFL:

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Hauled all the shavings out to the Fire Pit, tonight....only to have the Lighter stop working..:ArguingSmileys:.went to Wall E World. PAID for a lighter..got back home..could NOT find it in any of the sacks...???????:JawDrop:

 

Had to use their electric go-cart to get around IN the store....legs were not working all that great...might just take the rest of the night off...but...the floor in the shop is now shavings free...for a day...:cowboy:

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Got very bored last night...so..went back to the shop and complete all the rest of the grooves....with the idea of setting up the Type 4 Stanley No. 45 to plough dados for the drawer's back..:ChinScratch:..worked out about as well as buying a lighter did...:DevilLaughing:

 

Will look at why later today..but.. Drawer #4 does have it's 2 dados done....:TwoThumbsUp:

 

Involved::OldManSmiley:

Mortise gauge to deepen the spur lines enough..

Backsaw could then saw to the depth needed for the walls of the dado...

3/4" wide chisel..to remove most of the waste...

Stanley No. 71-1/2 to plane the floor of the dado flat and smooth...

Bandsaw to clip the corner ...

 

Reset the jig for the next board...:SaluteandRun:

 

Dado only needs to be as deep as the groove for the drawer's bottom panel.   Clipping the back corner of the drawer side?  Makes sliding a full drawer into the case a lot easier..:TwoThumbsUp:

 

Film this afternoon, maybe?     Ser Uncle Charles decided the calf on me left leg should be used to wake me up, this morning...forgot the Tonic & Gin, last night.:WonderScratch:

Stay tuned...:cowboy:

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