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"Difficult Grain"

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Trip to the Cardio Guy...new meds, need an Echo app., and see a Kidney Doctor...:ChinScratch:

Breakfast at McD's...too early for Lunch:TwoThumbsUp:

 

Boss wanted to stop in at Menard's....who am I to argue? :WhoMe:

MenardsThursdayhaul.jpg.4add658dee48d181632128440d197ce5.jpg

She bought Plants, I bought these..:JawDrop:

 

1 hour of Shoptime, this afternoon, before the legs said "STOP!":ArguingSmileys:

Trim parts square..:OldManSmiley:

DVDCaseThursdaysquaredup.jpg.f3f0371c2c121d9c4572579980a72950.jpg

Repeat for the other 3 boards..:Cheer:

DVDCaseThursdayallsquared.jpg.9b21e818b067380071a6b0a9c6387961.jpg

They all needed jointed to the same width..:OldManSmiley:

DVDCaseThursdayneedsjointed.jpg.65def68b6d0b7c473aef18ab73f3fe75.jpg

We have ways...:ph34r:

DVDCaseThursdayjointedup.jpg.a1c39fdc1a9bc9db9fd43c225d089070.jpg

Then decided which will be the Top panel..:ChinScratch:

DVDCaseThursdaytopselected.jpg.536de751493f84d703d2682ba1bd1d57.jpg

And of course it needed flattened a bit..:TwoThumbsUp:

DVDCaseThursdayflattening.jpg.c37da195c338415abd63cdee490cae4b.jpg

then set out a few tools..:ChinScratch:

DVDCaseThursdayToolKit.jpg.11be8fc0719eef9c00d3ee888375c3bd.jpg

Do a wee bit of Lay out...:Cheer:

DVDCaseThursdayNextup.jpg.fedcf02e27788b12c0ce09b42f106ffc.jpg

All set for tomorrow's shoptime..:Tapping:

Stay tuned..:cowboy:

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  • steven newman
    steven newman

    1 hour in the shop..cutting and a-ripping...8 bft soon became about 3 bft...   The Good.. these are all 3/4" x 3-1/2" width..might have enough to glue up a panel.. Mayb

  • steven newman
    steven newman

    Sides of the new cabinet will be around 8" deep... 1 hour in the shop, today.. Milled a top and a bottom panel..trying for best grain match... Same with the side panels...on

  • steven newman
    steven newman

    Next up...will be hauling these three 1 x 6 x 5' planks to the shop... To start on a replacement for the too small/shallow DVD Cabinet.. Because.. The cases are too bi

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3 hours ago, steven newman said:

Trip to the Cardio Guy...new meds, need an Echo app., and see a Kidney Doctor...:ChinScratch:

Prayers all goes well.

Project coming along nicely.

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Backsaw was working fairly decently, yesterday...:TwoThumbsUp:

DVDCaseFridaysawwork.jpg.ea018b26a9af22fc4e22f50ec26e5b22.jpg

Black "Lines" are all saw kerfs ( helps to rub a candle along the saw's plate just above the tooth line :OldManSmiley:) Until....

DVDCaseFridayOoops.jpg.137425da581a058a984ecbcfd6aad965.jpg

This got in the way..:BangingHead:   So...

DVDCaseFridaymovedabit.jpg.06b10262b59d44696be16fdd27f28300.jpg

Move the piece down here, for the last few cuts, then a wee bit of chopping..:ChinScratch:

DVDCaseFridayChoppedhalfway.jpg.12eadf47fa439481293b1f078e8011a1.jpg

Outside face first, chop about half way down..flip over, and finish the chops...

 

Went to transfer the pins to the tail board...Problem?

DVDCaseFridayinsideoftheside.jpg.b608355da622a7109c15501f8ac77a44.jpg

Both the "Inside" face, and the outside face...needed to be a little bit flatter..:SaluteandRun:

DVDCaseFridayoutsideoftheside.jpg.fd8935a55db954eb6a9fe8a9348e3acf.jpg

THEN I could do a transfer...:TwoThumbsUp:

DVDCaseFridaytaillayouts.jpg.6957f1040518ff5c9b11ea2085642141.jpg

And a * marks which is the waste....this time around, I use the Bandsaw to remove everything inside those waste lines, trying to leave the lines, as the more of the lines remain, the tight the joint will be...:OldManSmiley:

DVDCaseFridayrightoffthesaw.jpg.b1b2ed7ef6cf3d7aa8ddf87c3ed9bcfa.jpg

This is right off the saws...half pin on the left is a hair too snug...:JawDrop:

 

So, when I return to the shop, today...I fine turn the fit, as Ash does NOT compress the same way that Pine does ( it usually causes splits to happen...:ArguingSmileys:)

Then I'll try to get the other top corner dovetailed...:ChinScratch:

 

Bottom will be the Bottom Shelf of the case, and will sit in a dado like the other 2 shelves.  That IS the "Plan" at the moment, according to The Single Brain Cell Sketch Up....:WonderScratch:

Stay tuned..:cowboy:

 

 

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Ok..fine tune a dovetail corner's fit....whether to do the tails..:OldManSmiley:

DVDCaseDovetailDaytoolkit.jpg.2c0fa5abe7f49d3a690ef1ad2fcda6ff.jpg

Couple of, and a paring chisel...or/and..:ChinScratch:

DVDCaseDovetailDayworkholder.jpg.2b1dae6c90557e953a33169062831c5a.jpg

Clamp the pin board to the side of the bench...:WonderScratch:

DVDCaseDovetailDayshavetofit.jpg.53f67edea8ac148c83f3ba0f15792794.jpg

And shave back to a line...just for a better dry fit...:OldManSmiley:

DVDCaseDovetailDaydryfit.jpg.cf862fbca20ac271f466c7ee0636b540.jpg

There, that fits a wee bit better....:TwoThumbsUp:

 

Corner #2.....:Cheer:

DVDCaseDovetailDayLayouttools.jpg.69be72be6276e975d78cb1d4f1f41322.jpg

Lay out tools...and then..:OldManSmiley:

DVDCaseDovetailDayknifealine.jpg.84b7f0e6492d149a4872226c400e37a3.jpg

Knife a line...back into the vise, but with something "extra"..:ChinScratch:

DVDCaseDovetailDaysawworking.jpg.6bbdc8298f073d391fdfcab001d427d5.jpg

Keeps the vise from racking...this time around, when I got near the Bandsaw, I stopped, and flipped the part around...and finished up the cuts ( you can see the Corner No. 1 pins down below)...

Chopping block, this time around ( saves the top of me bench)had a problem..:ArguingSmileys:

DVDCaseDovetailDaytoonarrow.jpg.5fd9a1dc36b4910ca71cee2aefb403e9.jpg

Wasn't quite wide enough...we have ways..:ph34r:

DVDCaseDovetailDaywideenough.jpg.e7d5ed551a869b9970049fd7a0301feb.jpg

Runway is now wide enough, but a bit short...so..:ChinScratch:

DVDCaseDovetailDayholdingitsendup.jpg.2072721494f3e972af09aaa6abbdc5de.jpg

Instead of a "Tailhook"  we have a Tail Block....all this just the chop a few pins..:WonderScratch:

DVDCaseDovetailDayPinsaredone.jpg.cd07b6e56b06467959b485215d1fec0f.jpg

 

need to then clear the deck...as, side #2 also needed to be flat...show face wasn't too hateful..:ChinScratch:

DVDCaseDovetailDayflatten1face.jpg.ff092d6b971ac11ae8d85215f869da4e.jpg

But, when flipped over...:JawDrop:

DVDCaseDovetailDay2ndface.jpg.9f9fb078b4141b43f89295d9dd31f2f1.jpg

there was a problem...:BangingHead:

DVDCaseDovetailDayalmostdone.jpg.031d62b65b118ec986ee8fe4f96a54e4.jpg

getting there...even tried a wide bodied smoother...:OldManSmiley:

DVDCaseDovetailDayWidesmoother.jpg.b52b9c41f5e70fe57fcb3c46a1bb7d60.jpg

That be my Stanley No. 4-1/2c, Type 11 ....:TwoThumbsUp:

Once both faces were flat, laid out the tail board...making sure everything lines up...

DVDCaseDovetailDaytransferthemarks.jpg.42f2cc4bacc6e50644aeb6990d4dfb48.jpg

And, knife the baseline...even though I almost always seem to abuse Baselines...:ph34r:

Bandsaw to remove the waste...then a dry fit.....:ChinScratch:

DVDCaseDovetailDayonegap.jpg.a851e10c6857db93c2d97d869f255db7.jpg

Corner #2 is in the vise...has a crumb or 2 holding out that corner...:MachineGun:

 

Had a floor to sweep up..:SaluteandRun:

DVDCaseDovetailDaymessyfloor.jpg.e483494e87fdb808a48a9f167bd9f6fb.jpg

And then call it a day...Start time was around 1100 hrs...end time was 1345hrs...:Tapping:

From here on out, it will be  dados and rebates...:SaluteandRun:

Stay tuned...:cowboy:

 

 

 

 

 

 

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dados?   Dados?    Them grooves that go across the grain?  :WonderScratch:

Many ways to do them, about like everything thing else in woodworking....:OldManSmiley:

 

But...I needed 6 Dados milled...4 @ 1/4" wide, and 2 @ 3/4" wide....decided to just use the Tablesaw and get them done.:JawDrop:..so...layouts?:ChinScratch:

DVDCaseDadosLaidout.jpg.66ceaf90d6786519c6551c368f15c3d4.jpg

Spacing was according to the height of the DVDs...laid the marks out, then transferred them over to the other side panel...made sure they lined up...:OldManSmiley:

 

A few passes on the tablesaw later..:Cheer:

DVDCaseDadostestfit.jpg.52f7cc80701e26fd0babb40a37846fba.jpg

Test fits ...turned out, I NEEDED to flatten the Bottom Shelf a bit...:OldManSmiley:

DVDCaseDadosflatteningbottomshelf.jpg.f82717495b6812d126d3ae5b7ffbf0a9.jpg

Yes, I used both of these planes.   was finally able to set both side panels aside..:TwoThumbsUp:

DVDCaseDadosalldone.jpg.56678c75dfa0df26e2951f78f882a71a.jpg

While I decide how to attach a back panel to the Case...leaning more towards a rebate, instead of a groove..:WonderScratch:

 

Stay tuned..:cowboy:

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Guess I need to update this a bit?    As there is now a glue-up sitting in the shop...:JawDrop:

DVDCaseGlue-upforestofclamps.jpg.0f92019c0517f6ee645c0c3aa95b3d84.jpg

 

Ya think?  Problem is...I thought this WAS up to date....Did I lose 3 pages?:WonderScratch:

 

Anyway, that back needed grooves to sit in...needed 3 grooves..wound up making a fourth one, due to being in too big of a hurry...:ArguingSmileys:

DVDCaseGroovingdone.jpg.01121802afac56b365377024924e766f.jpg

This one...goes here?:PullingHair:

DVDCaseGroovingnotgood.jpg.4423ecb021b5027f72ac7ba31acc3597.jpg

Nope...:BangingHead:

Had to go back and mill that groove on the inside of the top...as for the wayward groove?:MachineGun:

DVDCaseGroovingfixthat.jpg.89d4148eb135690e7e3e609d81019e16.jpg

We have ways..:ph34r:

the grooves for the 2 sides, also had a "moment"..:JawDrop:

DVDCaseGroovingOoops.jpg.e0c69733a118b8c83d63650d3db51f29.jpg

needed to avoid any blow-outs, as this will be part of a foot...:ChinScratch:

1 Dado needed cleaned out...floor was a bit too rough..:OldManSmiley:

DVDCaseGroovingcleanoutdado.jpg.e284b7023ff959626f588d57a115d034.jpg

Was then able to cut 3 shelves to proper size...and do a dry fit...:ChinScratch:

DVDCaseGroovingfulldryfit.jpg.80d8e26a7bd5ffb87d1ebaae010dc1d5.jpg

Needed to mill a couple filler strips, besides the groove hider..when the glue up happens, they will get glued in place...:OldManSmiley:

DVDCaseGlue-upshelfdetails.jpg.e1a2e973e317fbbc612006cfdab4c6e4.jpg

And, when the clamps come off tomorrow....that one and the one on top will get planed down flush...:TwoThumbsUp:

 

Had to run to Lowes, today just to buy a 1/4" x 24" x 24" plywood panel, that I only needed half of..:BangingHead:

DVDCaseGlue-upbackfitted.jpg.9901acbdd0d08a6fe5e55df35e369f07.jpg

Get it cut to size and fitted...:ChinScratch:

DVDCaseGlue-upbackview.jpg.bd45e6608245d268d0df3ec55b120c19.jpg

Bottom shelf is glued to the plywood back....Case was done ( so far) without any screws , nor nails..just glue joints...:TwoThumbsUp::ChinScratch:

 

Letting this sit a day...1 hour of shop time today:OldManSmiley:

 

Stay tuned..:cowboy:

 

  • Author

Clamps came off this morning...had a few things to clean off

Edited by steven newman
photos not loading...BS

  • Author

I'll be back..when this site allows me to post photos...:PullingHair:

15 minutes ago, steven newman said:

I'll be back..when this site allows me to post photos...:PullingHair:

What’s happening?

  • Author

Try to up load a photo....just shows an empty white square....NO PHOTO.

54 minutes ago, steven newman said:

Try to up load a photo....just shows an empty white square....NO PHOTO.

I’m on my phone now. Computer doing upgrades. Can you try it again 

  • Author

DVDCaseClean-upaddingBrass.jpg.8d75dedaa947291d961d3c14cf8d213f.jpg

hmmm...

DVDCaseClean-upfeetaredone.jpg.05983e49af80c98b46aac20bb1b61159.jpg

2nd photo did not load...this is the 1st and 3rd ones..

DVDCaseClean-upleveled.jpg.a0eb99a14183b78b32ba361d2ebdaac7.jpg

One more try with Photo #2..

DVDCaseClean-upplanework.jpg.a84b7fbefe0285c939f867afdbc5cde3.jpg

Ok, this was #2 Photo...something in the file's name this site didn't like...I guess...

Maybe tomorrow, I can start on turning this pile into a Frame & Panel door?

DVDCaseClean-updoorpartsready.jpg.167cd0b3f132b627da03f282a72e527a.jpg

We'll see...

 

DVD Case, Clean-up. plane work  .jpg

16 minutes ago, steven newman said:

DVDCaseClean-upaddingBrass.jpg.8d75dedaa947291d961d3c14cf8d213f.jpg

hmmm...

DVDCaseClean-upfeetaredone.jpg.05983e49af80c98b46aac20bb1b61159.jpg

2nd photo did not load...this is the 1st and 3rd ones..

DVDCaseClean-upleveled.jpg.a0eb99a14183b78b32ba361d2ebdaac7.jpg

One more try with Photo #2..

DVDCaseClean-upplanework.jpg.a84b7fbefe0285c939f867afdbc5cde3.jpg

Ok, this was #2 Photo...something in the file's name this site didn't like...I guess...

Maybe tomorrow, I can start on turning this pile into a Frame & Panel door?

DVDCaseClean-updoorpartsready.jpg.167cd0b3f132b627da03f282a72e527a.jpg

We'll see...

 

DVD Case, Clean-up. plane work  .jpg


I think I see the problem. I think it’s the extra period between clean up and plane work. See if removing that “.” Makes it show up

  • Popular Post
On 3/15/2025 at 4:56 PM, steven newman said:

Every woodworking site out there...they always talk about it...and how only certain $$$$ tools could deal with it....so..

Not our community! 😁

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This morning's shop time, involved this plank.:JawDrop:

MarchLumberLeftovermapleotherface.jpg.293f001fbe0bae0aedea7a23d6e6d784.jpg

In search of some decent lumber..hauled it the shop..:SaluteandRun:

DVDCaseDoorSavable.jpg.a99f8d467cdfc069fe3e220fc7ee0fae.jpg

As for that pile over by the Mitersaw..:WonderScratch:

DVDCaseClean-updoorpartsready.jpg.62aa0b6ebe141196a9c337a8d83d62e8.jpg

It appears only the two 1x6s will be of any use...:ChinScratch:

 

So, needed to trim things down a bit...and adjust a fancy saw..:SaluteandRun:

DVDCaseDoortightenedup.jpg.cd46503593f8a6ec3873d55e2b28b7dc.jpg

Wingnuts to tighten the saw blade..mark a cut line..and..:OldManSmiley:

DVDCaseDoortrimabit.jpg.374dd3a871c583c63c3083c8d90fbbb7.jpg

Make a cut...:TwoThumbsUp:

DVDCaseDoorDonedid.jpg.603bd7b2807de99b8c7ca854465ec8d4.jpg

Needed about 25" of 1 x 6..so..:ChinScratch:

DVDCaseDoorMeasuring.jpg.e8417590c11c6276332e0451cf8945df.jpg

Extension is out 2", in order to just miss a hinge..:OldManSmiley:

DVDCaseDoorneedthatmuch.jpg.a725b20cedaabf5edaf01fb0751774d2.jpg

Then got out a different saw (easier on the hands):TwoThumbsUp:

DVDCaseDoorDifferentsaw.jpg.0d2fad77f912cdbb731e91c5b64999ab.jpg

Not the best looking end of a board?  handsaw?:WonderScratch:

DVDCaseDoorDisstonD100.jpg.dd752d9fa5d0b2adb3003a506d2d767b.jpg

Disston at one time knew exactly how to shape a saw handle...This is the Disston D-100...7 ppi, 26" length:Praise:

So, from that 25" long section of 1 x 6...this was what I could make use of..:OldManSmiley:

DVDCaseDoorframeparts.jpg.4241ed44325d6cc716a6a2a59f95b040.jpg

These are 3/4" x  1-1/2" stiles and rails for the DVD case's door...which means I need to get a panel made...:SaluteandRun:

Cross cut those two 1 x6s...and see what I can do..:ChinScratch:

DVDCaseDoorAlmostthere.jpg.48552ef9b114790e84455ab6b00ce7a9.jpg

Could be a wee bit better, as I am NOT a fan of spring joints ( bad habit of springing back open?)

So...we have ways:ph34r:

DVDCaseDoorJointerworking.thumb.jpg.e9f1302ea9acf8a1c3d5787b96ef987a.jpg

Checked for gaps...:TwoThumbsUp:

DVDCaseDoorlookingforgaps.jpg.7266aa51ee06bdee579497d8dc50a6bc.jpg

About ready for glue, clamps and cauls?:WonderScratch:

DVDCaseDoor2under1over.jpg.814861821753a65aa44d97f75c7b8ece.jpg

1st 2 clamps were the "Unders" then flip over and apply the middle upper...then the cauls..:OldManSmiley:

DVDCaseDoorCauls.jpg.8f0d7b223438971fea2f1c0a32e94c7d.jpg

Letting this mess sit a day or two...while I decide on how to build the frame to house this panel..:ChinScratch:

Stay tuned..:cowboy:

 

 

 

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2 hrs in the shop, yesterday...and only got 2 out of 5 tasks done? 

Task #1:   Beads

Set up the Stanley 45 with a #22 bead cutter.  Fence is set to cover on edge of the cutter

DVD Case, B&Bs, #45 set up.jpg

Set up a jig..

DVD Case, B&Bs, jigged up.jpg

Run the plane for a bit..depth stop needed adjusting a bit

DVD Case, B&Bs, making beads.jpg

Some of the trips, I was actually going with the grain..

DVD Case, B&Bs, Fancy shaving .jpg

That little knife?   Was used to clear any clogs, when I wasn't going with the grain..

DVD Case, B&Bs, more beads.jpg

Yep...about 8 trips per bead...and I needed 8 beads...

DVD Case, B&Bs, clogged up.jpg

Next task...need a groove milled on the edge of each stile and rail..reset the cutter and the fence..for a 1/4" x 1/4" groove..

DVD Case, B&Bs, setting groove cutter.jpg

Attempt to center the groove

DVD Case, B&Bs, Setting the fence.jpg

There IS a fine adjuster for the fence..

DVD Case, B&Bs, fine adjuster .jpg

Reset the jig for the parts to be stood up on edge, and not flip off the side of the bench

DVD Case, B&Bs last groove .jpg

Once a groove has started to show, I rub a bit of candle wax into the groove...and hold on tight

DVD Case, B&Bs, Checking depth .jpg

Once I hit the depth stop ( had to reset it from doing the beads) I check the depth of the groove..

DVD Case, B&Bs, quarter of an inch.jpg

yep, 1/4" deep, checked that the grooves matched up..

DVD Case, B&Bs, checking alignment .jpg

And continue to make Maple Noodles..

DVD Case, B&Bs, ploughing .jpg

Needed 4 grooves milled

 

DVD Case, B&Bs, all done.jpg

To go with the 8 beads...because, Task #3..

DVDCaseBBsnexttask.jpg.e4319b39e82b10231a722468528bf918.jpg

Will be to cut a Mitered, Half Lap joint....like these..

BathroomProjectday5workingonit.jpg.5c376c4c897a75868ec33e59e20c9255.jpg

But, after 2 hours IN the shop...about all I felt like was to just sweep up..

DVDCaseBBsClleanupAisle1.jpg.5676f49feff69cfad55617fed5495688.jpg

"Clean up! Aisle #1!".....and call it a day..

Stay tuned...

Edited by steven newman
Lost text, photosout of order..no text between the photos

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Tasks #4 and #5?  will involve this panel..:TwoThumbsUp:

DVDCaseDoorCauls.jpg.f80f331d80428cbf270cc3a82fc63e4d.jpg

Needs the clamps & cauls removed, ends squared up,  and both faces smooth and flat as I can make them...:ChinScratch:

Then, set up the tablesaw to bevel the best looking face into a Raised Panel....the "other" face will get a Rebate...to better fit into those grooves, that I made yesterday...:OldManSmiley:

 

We'll see how today gets along...stay tuned..:cowboy:

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