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Steam Bending

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1 hour ago, 4DThinker said:

Yep.  Without a vent you've got a pressure cooker.

I don't think it could get to the level of pressure cooker :)

But the steam does need to circulate through to get to the high temps it needs and for good moisture to flow as well.

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  • I managed to get the adapter finished for the steam box. I still have to seal it with something... thinking of using fiberglass resin.   The adapter sits on top of my turkey cooker and

  • John Morris
    John Morris

    Great looking set up there JT, never thought of that design. I am sure ya know, but not to sealed, the steam needs to escape. Do you need a thermometer? I did, I had to wait for the temp to ris

  • John Morris
    John Morris

    one thing that jumps out at me JT while testing, it appears you are bending flat sawn wood, it will separate and split far more than quarter sawn. Quarter sawn is much better to work with, you don't h

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I watched Engals coach building videos a lot and he uses pressure and vinegar when bending coach parts.

 

It's the temperature that makes the lignen more flexible as far as I can figure out. I don't plan on having pressure but might try the ammonia we'll see. I think I'm just going to test it without trying to make it water proof.

 

JT

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On 1/1/2024 at 4:48 PM, John Morris said:

Great looking set up there JT, never thought of that design. I am sure ya know, but not to sealed, the steam needs to escape. :)

Do you need a thermometer? I did, I had to wait for the temp to rise to a point before I inserted my pieces into the box. I remember it had to be at least 180degrees but I think around 220 was more preferable, again, you know all this already since you been building yours, just thought I'd throw it out there though.

 

Thanks for the photos. I don't think you can get the steam temperature above 212 unless you have pressure.

 

JT

3 minutes ago, jthornton said:

I don't think you can get the steam temperature above 212 unless you have pressure.

Ya you right JT, just checked the instructions on my steamer and it states 212 max.

  • 2 weeks later...
  • Author

Did a test of the steam box today and it worked well. I just kept flipping the piece of plywood over as it took up.

steam-bending-01.jpg.2e913e79002d0ab0489cfcb23c29ffe3.jpg

 

The first bending test without any strap ended like I expected and split out. The 1 3/16" radius is real small for steam bending wood so I used some 1/8" test strips.

 

The second attempt almost worked with a bit of plumbers strap and two 1/4-20 hex bolts as stops. One side did pop out and I somewhat expected that to be an issue without any handles on the strap. You can see the left side popped out from the bolt head.

steam-bending-02.jpg.cf2b88719e288a83e9962cc082594b5a.jpg

 

My next test is to make some handles for the plumbers strap that overlap the ends of the piece to bend so it can't pop out as easy.

 

Over all I'm happy with the steam box and the progress I'm making.

 

JT

Edited by jthornton

Thanks for the update JT. Looks like you're about there.

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I took some scrap purpleheart and made the material stops and used scrap red oak to make the handles. The plumbers strap allows me to change the length within reason.

steam-bending-03.jpg.e06969e3a7d61db0e54bfca91cfbad36.jpg

 

I did figure out the spring back is approximately 15° so I'm making a new form to test that out as well.

steam-bending-04.jpg.73c920bcb3c30e1345164cb069d1cbb2.jpg

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I had a bit of a failure on my steam box just as I finished steaming the last piece... looks like the inside must be sealed to stop the wood from taking up and expanding. That was Titebond III glue that I used...

steam-box-05.jpg.8ada498a828c8127aa0c907fafaaf2d7.jpg

 

JT

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11 minutes ago, jthornton said:

I had a bit of a failure on my steam box just as I finished steaming the last piece... looks like the inside must be sealed to stop the wood from taking up and expanding. That was Titebond III glue that I used..

 

Mine did the same thing JT. I just screwed the heck out of it back together.  

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Thanks Lew that's a lot of info.

 

Here is another test piece this time 3/16" thick... I was amazed how much more pressure was needed to bend 3/16" compared to 1/8".

steam-bending-05.jpg.6a99e665366798bfab9e143cd7d7e8d0.jpg

 

steam-bending-06.jpg.73252a2fc4c96f10cdcbe6cff30ba761.jpg

 

JT

 

i think i'd just redesign that part to avoid bending.....

how about some rope?

 

40 minutes ago, DAB said:

i think i'd just redesign that part to avoid bending.....

Before we had CNCs to play with the students that presented designs that we knew would be more challenge than fun we always told them to go back and redesign.  Simplify, re-think, but don't drop your aesthetic goals in the process. Usually the students came back with much better ideas.  It was "easier" after the initial critique where the impossible aspects of their design were pointed out.   Once I had a CNC that had the potential of jigging up for angled and compound angled cuts I more often encouraged the previously impossible to keep me interested in how their technical challenges might be done. 

4D

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There used to be a guy who did a lot of steam bending and laminate work. He would cut the wood down thinner and put it into clamps and then let it dry but he would use a lot of thinner pieces to get the curves he needed. Then laminated up clamp it together let it set and then shape it.

On 1/22/2024 at 11:49 AM, DRAGON1 said:

There used to be a guy who did a lot of steam bending and laminate work. He would cut the wood down thinner and put it into clamps and then let it dry but he would use a lot of thinner pieces to get the curves he needed. Then laminated up clamp it together let it set and then shape it.

 

That'd be me. I'm still here. 😊

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@lew that's crazy insane bending.

 

steam box has relaxed back into shape so another test tomorrow I think.

 

JT

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