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Making the Wooden Block Planes

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  • Today I cutout the shape of the plane to match the side panels.   I will save the last piece I cut off to make the wedge that holds the blade in the slot.       Now

  • Herb, you're just plane good.

  • Good point, Dave, but it will at least keep them awake, I am going to take a box of Bandaides too. I just know that someone will run their thumb over the blade to see if it is sharp. Herb

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2 hours ago, Grandpadave52 said:

What's the brass rod diameter? 3/16"? 1/4"? How much under-size is the hole to retain the pin?

Good choice on the cut-off tool...got one just like it====>GO H-F!

It is 1/4", Dave. I use that old funny looking hacksaw to cut the rod( in the picture above HF tool), but the Dremel or the HF tool work slick for cutting steel.

38 minutes ago, Dadio said:

It is 1/4", Dave.

Do you drill the hole in the plane body slightly under-size to give a light press fit? Maybe 7/32"? Probably a metric or number size closer but I have very few metric bits and my number/letter sizes are much smaller. Just curious.

 

I have that Wood Magazine issue that featured this/similar plane...just have to find it; blew it off at the time. But after seeing your detailed build process you've inspired me; I would like to give one of these a try...might even be a good to do one with my youngest grand-daughter for a 4-H Woodworking Project.

Edited by Grandpadave52

Since the width varies slightly I am guessing that the wedge will also vary sightly as when drilling is done is wood alignment is difficult at best? Meaning each wedge have to be fitted?

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@GrandpaDave52

The brass rod is .250 and I found a drill bit( Brad point) that is .249 and it is perfect press fit.

 

@Gerald

Yes the width varies so that the width of the wedge has to be fitted to the plane. Also the hole for the pin is close but not the same on each so the wedge portion has to be fit for each plane.

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6 hours ago, Dadio said:

@GrandpaDave52

The brass rod is .250 and I found a drill bit( Brad point) that is .249 and it is perfect press fit.

Thanks Herb...you have done some cool stuff; the marking gauges, the dowel drill centering fixture, the bow sander, and ???, but these planes are the top of your tool line IMO.

You maybe need to consider an on-line WW'ing specialty tool store...You wouldn't even need to give away a free flashlight, multi-meter or tarp

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On 1/2/2019 at 6:58 PM, Grandpadave52 said:

Do you drill the hole in the plane body slightly under-size to give a light press fit? Maybe 7/32"? Probably a metric or number size closer but I have very few metric bits and my number/letter sizes are much smaller. Just curious.

 

I have that Wood Magazine issue that featured this/similar plane...just have to find it; blew it off at the time. But after seeing your detailed build process you've inspired me; I would like to give one of these a try...might even be a good to do one with my youngest grand-daughter for a 4-H Woodworking Project.

What year was that, Dave? I might still have it too. It did have full scale plans in it if I am not mistaken.

Herb

2 minutes ago, Dadio said:

What year was that, Dave? I might still have it too. It did have full scale plans in it if I am not mistaken.

Herb

I don't remember Herb...it doesn't seem like it was that long ago, but I guess it had to be more than 2 years, 'cause I let my subscription die after they shut down the forum.

It's supposed to warm up some here the next few days, I'll dig those file boxes out of the garage and thumb back through...I probably can search their site too for the issue number.

I think you're correct it did have the plans for it...maybe a centerfold?:lol:

It will be a while anyway...will need to warm up A LOT before tackling a project like that. Just watching your build makes it look like a fun project, doesn't take a truck load of lumber or lots of floor space, plus have an heirloom tool. In the meantime, I can start stocking up on band aids.:P

7 minutes ago, Gerald said:

Wood had 2 articles.

WOOD Issue 206, September 2011

Thanks Gerald. I know I have the November 2015 Issue after seeing it. That may be the one I'm recalling, but I'm pretty sure I have the earlier issue (Like Herbs) too...will take a little more digging.

 

I see where you can order the plans as a digital download for $2.95. That's cheaper than a Starbucks and far more better too.

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They had one on the Norris Plane too . I did that one,with just a hacksaw and a file for the metal parts, the only thing I bought was the plane iron and knurled knob.

HerbIMG_6740.JPG.842d8775e727de19b67638ab7f7e340e.JPGIMG_6741.JPG.61d20623b9e4b96176c77fe24ce833e6.JPGIMG_6742.JPG.aa8264b9a40333b901d8ec7777ca656a.JPG

On 1/4/2019 at 9:28 PM, Gerald said:

Count me three.

Four here! That Norris plane is plane beautiful! :rolleyes:

John

20 minutes ago, HARO50 said:

Four here! That Norris plane is plane beautiful! :rolleyes:

John

count me in...

again...

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@Dadio, @Gerald, Found it; surprisingly easy too...You were correct Herb, there is a full-size plan for the plane body & wedge. I'll read up this winter

plus I've bookmarked your thread. It'll be late spring into the summer anyway, but doing a couple of these is now on my bucket list.

 

Thanks for your detailed thread and to show "real people" do these projects. If only mine turn out half as good as yours, I'll be pleased.

 

20190106_184435.jpg.dbf77ed90b256f46c5ee227c92d3fc8e.jpg

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