The last bit of machining was to create the two lower shelves. The minister wanted to keep the “maple” look for the shelves but hard maple is a little expensive so we went with soft maple.
Planed everything to ¾” and used biscuits to help with alignment during glue up. I made these shelves full width during the glue-ups
A card scraper brought everything smooth.
I sized the shelves using the same procedures as t
As “Norm” used to say- “We’re gaining on it now.”
Time for the first dry fit to make sure all the mortice and tenons fit together.
Had to futz with a few of the tenons but overall everything went together nicely. You can see why I’m limited to the size of my projects. This is the only assembly space available- add clamps around a piece and things really get tight.
There were still a few more things left to do with the apron and
With the legs finished, it was time to create the aprons, shelf supports, and stretchers. These were all made from 1” thick poplar. The apron was 5” wide and the remaining pieces were 3” wide. The tenons were all done on the table saw. First establishing the shoulders-
I have an old Delta tenoning jig that makes quick work of making the tenon cheek cuts. However, the length of the long aprons and shelf supports
The work space in my shop is so small that I needed to build this project in stages. With the top finished, it was time to move on to the legs of the base. The entire base frame is made from poplar and the minister is going to paint it white. His specs were for full 4” x 4” legs. I suppose I could have gotten 16/4 poplar boards but those pieces would have been so large and heavy that I don’t think I could have manhandled them through the milling processes. I started with 5/4 boards
This build was not going to be particularly difficult. My biggest concern was the maple top. I’ve built smaller edge grain tops before so the process was not unfamiliar; however, the staggered shorter length field pieces had me scratching my head about clamping and gluing. Also, I needed to consider the size of the top versus the capabilities of my shop equipment. My Dewalt 735 planer maxes out at around 13” wide and my little shop made drum sander can only handle very small work.
The Pastor’s Table or I Think My Sister Is Trying To Buy My Way Into Heaven -
(borrowing a title concept from Rocky and Bullwinkle)
I think my sister believes my past transgression’s slate can be, at least in part, wiped clean by building furniture for the church she attends. The latest installment is a kitchen island/work table for the church’s kitchen.
The pastor emailed me a picture of a table he thought would work but wanted something larger and with slightly di