Jump to content
Strawberry Orange Banana Lime Leaf Slate Sky Blueberry Grape Watermelon Chocolate Marble
Strawberry Orange Banana Lime Leaf Slate Sky Blueberry Grape Watermelon Chocolate Marble
Sign in to follow this  
  • entries
    6
  • comments
    20
  • views
    1,782

And Finally...

lew

946 views

And Finally:

The last bit of machining was to create the two lower shelves. The minister wanted to keep the “maple” look for the shelves but hard maple is a little expensive so we went with soft maple.

shelf material.JPG

 

 

Planed everything to ¾” and used biscuits to help with alignment during glue up. I made these shelves full width during the glue-ups

shelf glue ups.JPG

 

 

A card scraper brought everything smooth.

shelf scraping.JPG

 

I sized the shelves using the same procedures as the top. Cut to length and width with the skill saw and a guide; then used the router, flush trim bit and a guide to finish off the saw marks.

shelf trim.JPG

 

shelf trim 2.JPG

The guide is held in place with double sided tape and screws. The screw holes are located in the area that will be removed where the shelf wraps around the legs. I also ran the chamfer detail around the perimeter of both shelves.

Marked and cut the corners

shelf corners.JPG

shelf corner 2.JPG

 

Finished shelves

finished shelves.JPG

 

One more dry fit to make certain everything fits

final dry fit clamps.JPG

final dry fit clamps 2.JPG

final dry fit corners.JPG

 

Set the top in place to locate and thread the lag bolt holes.

final dry fit top.JPG

 

While I had the top in position, I did its’ final sanding and oiling. The top is sanded through 320 grit. I used two applications of mineral oil; allowing each to soak in about a day. Then, I used one application of hot “Bumble Bee Wax”- a blend of mineral oil and bee’s wax. Once that cooled, I buffed it out with an old towel.

oiled top 6.JPG

oiled top 2.JPG

 

A final dis-assembly; the maple shelves sanded through 320 grit; the poplar pieces sanded through 180 grit. All of the hardware was pre-drilled and pre-threaded using bee’s wax to lubricate the holes.

The minister set a time and date to pick up the table and transport it to the church. It has to make the journey from south central PA to Ithaca NY. The day before he arrived, Mimi and I carried everything- except the top- to the carport and I did the final assembly. Due to the dimensions, the shelves had to be set in place during the assembly/glue up. That really added to the weight!

The minister arrived right on time and we loaded the base and top into his van. The church members are going to do the final assembly and finishing on site.

It was a long process and I was relieved that he was satisfied with the work. Even though we communicated via email and pictures, it is difficult to know what something is really like.

Several days later, I received this picture

Table at church2.JPG

 

 

I think the church members did an outstanding job painting and finishing the table. It looks right at home there in the kitchen.

If you made it this far, thanks for following along. Also, thanks to John Moody for the advice on the butcher block top.



12 Comments


Recommended Comments

Holy cow Lew! Very nice! That fits that spot so well. I really love the proportions of this table and the overall thick appearance. You can't buy that quality on the retail market, it needs to be hand made by a craftsman just like this.

Thanks for the wonderful blog series Lew, this was really wonderful.

Share this comment


Link to comment

WOW and WOW and WOW!!!!

 

That looks so awesome! I love the top and the contrast in the lower shelves. I made one somewhat similar years ago from a picture a client had. Everything below the top was painted and the legs were part square and part turned.

brock table.jpg

 

 

Yours is awesome. I love it and the craftsmanship is above excellent!

 

 

Share this comment


Link to comment

I'm sure the church members are very happy with what they received...it's even better that they took the time to show you how they finished it...seems like they wanted your approval that they did as a good a job as you did...

 

beautiful table...its size is just right for the space..."better (table) millionaire's money can't buy"

Share this comment


Link to comment
Guest
You are commenting as a guest. If you have an account, please sign in.
Add a comment...

×   Pasted as rich text.   Restore formatting

  Only 75 emoticons maximum are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

About us

We are a woodworking community with an emphasis on sharing and learning the skilled craft of woodworking and all of its related disciplines. Our community is open to everyone who wishes to join us. We support our veterans and active duty both here in the United States and in Canada, being a veteran is not a prerequisite to join. So please, join us! Please click on Join The Patriot Woodworker's.

 

We support MWTCA, preserving tools and implements from the past.

M-WTCA Logo.gif

Get in touch

Follow us

Recent tweets

Visit us on Facebook

×