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Maybe time to build another one...

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Although, I have built 2 of these before...

KeepsakeBoxcornerdetails.JPG.c6e60354ab29c5f98214a6b183395d68.JPG

A Keepsake Box Design by Paul Sellers...

PIPOldvsNew.JPG.ebc5dec1dbede182652f718cc35de550.JPG

Not just the ends were curved...

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Front and back were too...lid was sawn off....top and bottom panels are Tongue & Grooved into place..and appear to just float...

 

If I get that Maple Box Project finished up....I MIGHT try this box, again..we'll see...need to resaw some stock down to size...

PIPFrontviewVarnished.JPG.abe4fef2818170f3b63cca1c7cf7eb28.JPG

Stay tuned...

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  • steven newman
    steven newman

    I still need to get that Maple Box finished up.. I have the lid cleaned up and fitted..need to install the hardware, next.. Will have a bunch of resaw work to do...   W

  • Just when I was going to say your drawings have improved since the pencil and napkin days. 🤣

  • steven newman
    steven newman

    Parts list is calling for 5/8" thick stock...we'll see... Ends are a bit tricky to cut.. And, have a stopped dado for the center divider... Also involves this.. As I ha

Posted Images

Looks to be an interesting project

I'm short on beer money, but have plenty of popcorn!!

Count me in for the journey. We gonna have donuts to kick it off?

Edited by Grandpadave52

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I still need to get that Maple Box finished up..

MapleBoxProj.fittingalidhingeslaidout.jpg.81f533f836bb431b51912c7764547bee.jpg

I have the lid cleaned up and fitted..need to install the hardware, next..

Will have a bunch of resaw work to do...

workedMondayThePlanpage2.JPG.9aab2bed810761ca98d2b480418db490.JPG

 

We'll see..

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Need to print these out..sometime..

 

23 minutes ago, steven newman said:

Need to print these out..sometime..

WOW! Looks like your sketchup brain cells are working overtime!

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Plans are from Paul Sellers Masterclasses video program...down load for free..

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Just when I was going to say your drawings have improved since the pencil and napkin days. 🤣

  • Author

Just a bit of "Tinkering" around with the Single Brain Cell Sketch Up.....Maybe re-size things upwards...as I have a couple 3/4" x 7-1/2" x 72"  Ash Planks...and double each dimension ?  We'll see...

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KeepsakeBoxendplan.thumb.JPG.986133f76cb3926deb1e202459ccd04c.JPG

Parts list is calling for 5/8" thick stock...we'll see...

Ends are a bit tricky to cut..

KeepsakeBoxChopslayout.JPG.66827d0a8c5211d3fe55078812c452f5.JPG

And, have a stopped dado for the center divider...

Also involves this..

KeepsakeBox.sawworkcornersfirst.JPG.c3905c4114fb0743e353e1f189f1d47b.JPG

As I have to saw the lid off the box..

KeepsakeBoxHingeInstalllaidoutbox.JPG.b469a8917240fff58979a93aae8aad59.JPG

Hinge it back on..without the cut line showing..

KeepsakeBoxHingeInstallwhatcutline.JPG.74c06aef69169d8128f969065201c283.JPG

Might take a week or two to get this done...

 

The only way I can down load new plans..is to join as a Member on Paul Sellers' Masterclasses site....$16 / month?    ah...NOPE!

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Ok..Will be sorting through a pair of 1 x 8 x 6' Ash Planks.....and see what I can rough cut to start up with..

 

Stay tuned...

  • Author

Keepsake Box Lumber supplies...

KeepsakeLumbersplitcity.jpg.c337ae011a115a45722cc4d2751b6c62.jpg

Have a 6' slab like this, and it's 4' look alike..

KeepsakeLumberotherhalfofplank.jpg.404a7a1ae5c67a0699217ac7af061935.jpg

from one 10' plank....may rip the bad stuff off, and do a couple glue up with what is left...

A 1 x 6 has other issues...

KeepsakeLumbertoofattoothin.jpg.45061aee3c1ca2fcb202bb03defc6be6.jpg

Lay it down flat?   Low-HIGH-Low.....no, it is not from a Buckeye tree...

 

Ok..have 2 pieces from a 12' plank...of 1 x 8  ( 7-3/4")  that MIGHT yield enough for the box...

KeepsakeLumbertheGOODstuff.jpg.76a8d988fad26e3cbe64a4cfd0a9c9aa.jpg

If I can work around the Live edges...

KeepsakeLumberexceptthere.jpg.fb215e53b4c9578b85aa428e248f8d29.jpg

We'll see how it all turns out....top and bottom panels may get a glue up.and a resaw...

 

Stay tuned..

  • Author

Spent a wee bit of time today...hauled the 2 bad planks to the shop...Plan being to remove the nasty sections, and still have enough to glue up 2 panels, one for the top and one for the bottom of the box...AND..resaw them down to 5/8"Strong...

1st cut..on the longer plank..

KeepsakeLumberbreakingdown1stcut.jpg.ad875bfa87154214da1266c6c692e86f.jpg

Got rid of this FUBAR...

KeepsakeLumberbreakingdownFUBAR.jpg.80bce90cdb4b74a29331ed1f121cf5fb.jpg

Then a couple more cuts...

KeepsakeLumberbreakingdownneed3pieces.jpg.588d388a83593fcac4e82a823680d5c2.jpg

And set them aside, for now..length is around 15", or so..

KeepsakeLumberbreakingdown3cuts.jpg.a47f31172561a13f05e1a3950181cc72.jpg

So that plank #2 can be cut down...

KeepsakeLumberbreakingdown2ndplank.jpg.4e74bffe5a01b308f76c50fa68ba3ad9.jpg

A couple more cuts...2 plus that nasty looking end..headed over to join a few others...

KeepsakeLumberbreakingdownfirepitload.jpg.ef7c403d079123bbf3c7b61265ca1b8a.jpg

 

Next up? rip off the curves..

KeepsakeLumberbreakingdown1stripsaw.jpg.fdae6ba807eb5c99a5108201e696a9a1.jpg

Run the flat part down onto the tablesaw, and against the fence....and let the curve just flop down to the side..

KeepsakeLumberbreakingdownlastripcut.jpg.d3cba8e15ccd900e6558b34c2669a0b2.jpg

#5 had a bit of a twist going on...

One beside it, wasn't a whole lot better...

 

Reset the fence, the 4 best ones needed to be a bit thinner, like down to 5/8" thick..

KeepsakeLumberbreakingdownresawleftovers.jpg.c822be30a385c032dcea676d42c95475.jpg

Which left these behind..about 1/8" thick...so...

KeepsakeLumberbreakingdown4god1bad.jpg.e548e2702673308846df795d04bf095f.jpg

Will need to plane these flat, and straighten out the twist in the back one...

trying to get to about 7" wide.   and be trimmed down to 14" long...

 

Was a busy morning..

KeepsakeLumberbreakingdownbusyday.jpg.fdcd2ac796b214d04308049abe727270.jpg

Ya think?    

 

have since hauled the "good" pair of planks to the shop...we'll see what all I can mill up out of those 2..Later

 

Stay tuned..

I am exhausted!

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About 90 minutes+ in the shop, this morning....working way too hard for a Friday...

Anyway..That twisted plank..

KeepsakeBoxProj.twistedsister.jpg.8ecd64c136e78dcf3ffd88df1f4d2395.jpg

Was planed as flat as I could get it..

KeepsakeBoxProj.Flatternow.jpg.5d480242b106ab025c9f0997fe16e9aa.jpg

Almost there...it still needed resawn to 5/8" thick, and then I ripped 2 pieces to 1" wide, because...

KeepsakeBoxProj.centerpiece.jpg.f462ce7681ef1b2edbeb73b1cd81c63f.jpg

The panel needed to get a little wider...from 6-1/2" to 7-1/2" in width...all parts were also cut to about 7" long...more or less..

Panel #1 needed cauls...

KeepsakeBoxProj.Panels1gluedup.jpg.1e2862ecea3fc60d5fe3f740d9852e6e.jpg

But, Panel #2 did not...

KeepsakeBoxProj.Panels2gluedup.jpg.ebe485f2a113f7868bde2ec181c1634e.jpg

( doing the editing of these photos..had to get things down to something less than the 28 photos I had...whew)

 

So...these 2 planks..

KeepsakeBoxProj.Sidesneedscut.jpg.f01caffc49ebd261d47a6cb58be51343.jpg

Yes, there is a shorter one underneath this one...at 3/4" x 7-3/4" x 72" Ash...Shorty is "only" 68" long..

Laid things out to get the 4 sides of the box...

KeepsakeBoxProj.Sidescutslaidout.jpg.48591d27abba11c31488b2a47b623da9.jpg

And, I needed to move the tablesaw a bit..

KeepsakeBoxProj.Sideslittlecrowded.jpg.f634e7b993b88aec891b39022aa58d70.jpg

Mainly pull the saw back abit..and wind up with..

KeepsakeBoxProj.Sides4sidescut.jpg.d0644c54a2f74baf1e2cc6c433137ba6.jpg

2 ends, and 2 sides...and..

KeepsakeBoxProj.Sidesleftover.jpg.74da49e32777279b51b73246a957248b.jpg

This "Leftover"...might be able to cut down to a 1 x 6?

set that aside.   Rip fence back on...rip down one edge of the 4 sides...mainly to remove the Barky stuff...then reset to run that edge along the fence and skim off the other edge...shooting for 7-1/8 " panel width...

 

Problem.....they are still 3/4" thick...and I need them to be 5/8" thick....so, reset the fence one more time..

KeepsakeBoxProj.SidesKerfcutter.jpg.5a91c76fd822c1a8bb66af527938a1ef.jpg

Cutting a kerf all the way around..

KeepsakeBoxProj.Sideskerfcut.jpg.fd54abb995dd92d6c912a613d9e7c1df.jpg

To make things easier for this saw to work...

KeepsakeBoxProj.ResawCardioWorkout.jpg.537636a7e23df8cfdad66b4b2d1fa5df.jpg

Problem?   I can't see inside well enough to know..

KeepsakeBoxProj.Resawonedonedid.jpg.8b5b6c9150362a78fe1614cd41d2d877.jpg

When the cut is about finished...so...I going along with full 2 handed strokes..when "SNAP!"...and the left pinky finger cracked the off cut...

 

So, why use this 110 yr old saw when I have a bandsaw?

 

KeepsakeBoxproj.BandsawFolliestightfit.jpg.355c820f62e4a28a82917c7d10389939.jpg

THAT is as high as the guides can go....saw has a bad habit...

KeepsakeBoxproj.BandsawFolliesnotgood.jpg.e4fe255e6918606c41d790915988f9e6.jpg

Bottom of cut does not follow the top of the cut....

KeepsakeBoxProj.BandsawFolliesthewanderer.jpg.033ebeb8f8b731dd983d83bc5c70f775.jpg

So..will have to plane this flat, tomorrow..along with the long side

KeepsakeBoxProj.Resawneedsplaned.jpg.41df966ada6da8058da24e6ed3d42b11.jpg

This was left by the handsaw...saw does not have the same kerf as the tablesaw's blade...

Will just handsaw the other 2 boards, and plane all 4 flat....

 

Stay tuned...

 

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A busy morning, today...resaw the last 2 panels...short one first..

KeepsakeBoxProj.resawsendonedone.jpg.58c586d4c3d863fbd84284069cd27ef7.jpg

and then the long side one..

KeepsakeBoxProj.resaws2ndsidesawn.jpg.587e54102c73ff2f109ab69ae549110e.jpg

Then went to work leveling out the panels..on the sawn side first..

KeepsakeBoxProj.resawsleveling.jpg.48d5f5e5b96d6812190989c20d848e3a.jpg

Then smoothing that side out a bit..

KeepsakeBoxProj.resaws2ndspanelsmoothed.jpg.e31688a43f812d7fbccf7f258da292eb.jpg

Flip the panel over..

KeepsakeBoxProj.resawsonesidedone.jpg.b666780b48a910de207aaca9d8a89e80.jpg

Level and smooth this face, too..

KeepsakeBoxProj.resawsleveledout.jpg.b38081c3c803cfb907864a374dd7a065.jpg

got both of the long Sides done..then the ends were next..

KeepsakeBoxProj.resawsfollowthecathedrals.jpg.edbbe22d38712a567239721f818b5992.jpg

Follow the Cathedrals..

KeepsakeBoxProj.resawslevelingup.jpg.806755c2933a168a0dec67a9280fdc4b.jpg

Both faces on both end pieces were planed level and smooth,....

KeepsakeBoxProj.resawssmallsmoother.jpg.bbdef799900c804c2714d7b51c2aaf7d.jpg

Smaller panel = Smaller Smoother...and even...

KeepsakeBoxProj.lidpanelsscrapingsmooth.jpg.e75da856750c0e5d7779c923a876fa4d.jpg

Stanley No. 80...as I also had both of the lid panels to do..from this..

KeepsakeBoxProj.lidpanelsNo.2panel.jpg.9523ee5986a136ceffdff69f5d17e85d.jpg

To this...

KeepsakeBoxProj.lidpanels2smoothedout.jpg.9b515332eb4fb4444edf2272c2968ed5.jpg

Only power tools used today, was a beltsander ( for the dried glue lines) and a ROS ....rest was all hand tools..

These 6 items will need cut to final length and squared up on the ends...

KeepsakeBoxProj.readytosquareup.jpg.3e6f3ff58aac82ad418603a41878761b.jpg

needed to sweep up the mess...

KeepsakeBoxProj.cleanuptime.jpg.25f989c1bef6c35809c3a824c3837714.jpg

 

and..

KeepsakeBoxProj.sweepuptheplace.jpg.38491bf7d79a3bd3eb34bf349146bfd4.jpg

Call it ...

KeepsakeBoxProj.Quittingtime!Coldone...jpg.32252cfb30fabbb98b92afb7800bb2d3.jpg

QUITTING TIME!

 

Stay tuned..

  • Author

Back is now sore...toes want to cramp up....May have worked a little too hard..for a Saturday Morning?

 

 

KeepsakeBoxChopslayout.JPG.e84f3063a547a3d1a45db4fc6ee9c154.JPG

In order to make these 2 parts...I need to plough a groove along both edges...AND add a dado at each end about the same width as the thickness of the sides..BEFORE doing the dovetails...or the dado for the divider...and a LOT of lay out work, to boot..

( one on the right is how these are supposed to look....

 

Might set up the tablesaw...

17OCTSaleDadoBladeset.jpg.d1d4b93e373f791e436ee67ecb8d10c8.jpg

And see if I can run this long enough for 4 dados?  Somewhere around 5/8" wide?  

Stay tuned..

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