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Building a Toolbox, Finally

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Time to make and attach the rails the tills will ride on. I've decided on two smaller ones instead of one large one.

The first thing I need is a measurement for the length, so I just use the project itself. rails1.png.250736343fb2de4ac9c63281c0adf663.png

 

I don't care what this measurement is, the mark taken from the chest itself is all I need.

 

Then, into the vise and cut it to length. I should add that i cut it a bit long, and used the shooting board to sneak up on it.

 

rails2.png.e5b40e0326ec2fd52c4525653e4b89c3.png

 

 

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  • I was working at the theater shop yesterday and ended up taking in my tool tote.   I mentioned to one of the other newer guys there, who happened to be a carpenter or handyman, one of the early on les

  • Handfoolery
    Handfoolery

    Wanted to add some pictures of the trays in the box when they are completed. I also added a strip of leather to help hold the box open and relieve a little bit of the stress on the hinges.  

  • Handfoolery
    Handfoolery

    Checking for square     Eyeing the joint.  

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After which, I size the two rails together. I want them the exact same height.

 

rails3.png.d90d479e561bde0527f257b54fffabe3.png

 

You will notice that one of them is a bit short. It was what i had to hand, and the till will slide along that little bit of air just fine.

I wanted them the exact same height because I am using a board as a spacer that is sized so that, when I set it in the bottom of the chest and lay the rail on top of it, the rail will be at the exact height I want it's top edge to be, on either side.

 

rails4.png.c0b675f5c8b384de365eba6730e6c07d.png

 

rails5.png.8244a68106ea7247a62d3700bac33a5f.pngrails6.png.33bb5d60f5225e2e850aef53d89a09f7.png

 

Shout out to @Gunny. I repaired my old drill, but two drills made this process a heck of a lot easier.

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For the smaller till that will sit on top I needed to resaw aboard so that the rails for it would be thinner.

 

So, mark my lines......rails11.png.89e401237f691207fe91ea8f7b644ea0.pngrails12.png.7ac4009d6bb7e5d56f484b71a973fe43.png

 

....and saw between them.

 

rails7.png.8b62679c711066d5fac399b1ee7b64a8.png

 

 

 

 

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rails8.png.683143a0337df6fa64c8aacf00e237e2.pngrails9.png.77dc5fd44a6392f4ef3cfbf506ad3da6.png

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And install.

 

rails13.png.c5aa375bf9ab5bc4c421201d41ebb371.pngrails14.png.d97c18514bbb52ddcd3e731b1b0750fb.png

 

Once again ,thank you for looking at my little project.

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Thanks for sharing the update. Progressing nicely.

BTW, noticed you turned the heat on in the shop.:P

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14 minutes ago, Grandpadave52 said:

Thanks for sharing the update. Progressing nicely.

BTW, noticed you turned the heat on in the shop.:P

Yep, a bit cool that day, with the wind going. We are still unseasonably warm for this time of year, though. I'll take it and be thankful.

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It is looking great!

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On 11/2/2024 at 10:21 AM, Handfoolery said:

Shout out to @Gunny. I repaired my old drill, but two drills made this process a heck of a lot easier.

 

Told ya, :D  I bet we did a poll we'd find most have 3-4 drills / impact drivers / screw guns.

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Thanks, Bob! And again, Gunny

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On 11/2/2024 at 10:21 AM, Handfoolery said:

Shout out to @Gunny. I repaired my old drill, but two drills made this process a heck of a lot easier.

Good on you @Gunny

Edited by Grandpadave52

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This being a traditional wooden chest, it incorporates two sliding trays. I built the larger one and will show that process here. The smaller one will be built in the same manner.

Firstly though, everything I do is with hand tools. Most of the time I am cutting pieces down from larger stock, which I flatten, square, and size by hand. I have shown some of that in this thread, but we are going to jump ahead a bit and begin by cutting those dimensioned pieces to final length.

So I'll mark it....

 

tray1.png.d6526d6d841c7e68c1af74998c6f0205.png

 

...and cut to length.

 

tray2.png.28e466cc9ce393f5236b1cefddaca0fe.png

 

tray3.png.d2eb27e409d1ca546c3365bfad880ac0.png

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Then it's back on the shooting board to square up the cut.

 

tray4.png.969fb9bea68798b4e1a360605104dd76.png

 

And that process is repeated for the other long side...

 

tray5.png.602e605d7767bea6c7488c918a0681e4.png

 

tray6.png.3d9ac28f6523af94d2f4ade61c0548ab.pngtray7.png.51cfa99bb664069d48450e2a175fb592.png

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And both end pieces.

 

tray8.png.d7026dc1a3052d3be5b80e10c1c8444a.png

 

tray9.png.34aa3cae608c2edaa96de1a710f25c1d.png

 

tray10.png.6135c71a7d9cffb0e675ac59e28ba69f.png

 

tray11.png.bbc2c4788add3c966d70a43413282381.png

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Then on to marking out for the dovetails. I use the method Paul Sellers teaches, and use the actual pieces and a marking knife and square to do the layout of the shoulders and baseline.

 

tray12.png.022619cbde1e76f03cbdb50f01fbe3c1.png

 

tray13.png.b33299466f91036a78b1f4495991f622.png

 

After which the dividers come into play.

 

tray14.png.38c50bdfa5a9f730f51a8a852c052c82.png

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Coming along nicely.:TwoThumbsUp:

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Saw them out...

 

tray15.png.cac1a82d11e2df028ff16fcfbe30d4b1.png

 

...get rid of the waste...

 

tray16.png.bd7c936721617542a5fe6d83c854fa62.png

 

....chop it out...

 

tray16.png.0685863bc00b3dd68abad221698283fe.png

 

...and fit it up.

 

tray17.png.7a65f6645f2fde13cab41237e82188a2.png

 

I did not show marking and cutting the pins, it's the same process.

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Thanks, Gunny!

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Enjoy following this build along as well as watching the seasons change in the background.

Thanks for taking us along.

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Ploughing a groove for the tray bottoms, which will be 12 mm luan.

 

tray18.png.05f079398157a30162674d79d246b560.png

 

Glue up...

 

tray19.png.8b008c3fb19338f367f9e16dce28a7a2.png

 

Assembly

 

tray20.png.25bcdcb2e1df1c27788dc1b34cf2b3f6.png

 

Drawer #1 completed.

 

tray21.png.52f21e0a60f199688fe1f4ece031d2c5.png

 

And that is all for this installment. Thanks for looking!

 

 

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