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Building a Toolbox, Finally

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This post was recognized by John Morris!

Handfoolery was awarded the badge 'Great Content' and 20 points.

"Thank you for sharing your journey, this is completely awesome."

Hi there!

 I basically consider myself still having a lot to learn about hand tool woodworking. I've been building with them for a bout 7 or 8 years now, although I have been building guitars for over 12, mostly electrics using power tools.

I don't have a shop, so work out back on an outdoor bench I built for the purpose. In that time I cannot count the number of trips back and forth to get this tool or that tool I forgot or did not realize I was going to need until i reached the point of realisation, in the middle of it all.

So my intentions are now to build a toolbox to house all of my essential tools. One light enough, hopefully, to tote out back.

I understand that a toolbos is probably one of the first things most hand tool woodworkers build, so what can I say' I'm a late bloomer. :D

This will be an ongoing thread, and it will be slow going. I'm in the middle of an acoustic build that I would like to complete before the freeze sets in, so will be building this where I can squeeze it in, and where lumber purchase  permits.

 

I start with the front panel, which I'll glue up from 1x8 pine.

So, put them togethe and pop them in the vise.

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Then they get the plane.

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  • I was working at the theater shop yesterday and ended up taking in my tool tote.   I mentioned to one of the other newer guys there, who happened to be a carpenter or handyman, one of the early on les

  • Handfoolery
    Handfoolery

    Wanted to add some pictures of the trays in the box when they are completed. I also added a strip of leather to help hold the box open and relieve a little bit of the stress on the hinges.  

  • Handfoolery
    Handfoolery

    Checking for square     Eyeing the joint.  

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Slather on the glue....

 

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And clamp 'er up, using the plane shavings for glue cleanup at the joint. At least on the side i can access.

 

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I will update this thread as I progress through this build.

It will be a simple dovetailed box; nothing fancy. If, after I put my tools in it I cannot carry the thing around back without rist of back injury, I will build a second box that this one will stack on top of. That box will hold my planes, which are the heaviest tools I own. No promises on that, though, as I'm hoping this one will be light enough. We shall see.

Thatks for looking.

 

 

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Thanks, Fred.

I love it. But Virginia winter is coming, and it can be challenging at times. But I still go out there and do it to it as much as I can. Even in the winter it is lovely to be outside working.

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Following along. Appreciate these type of stories, and journeys especially with pictures. Add in coffee and donuts it becomes a "love" story.;)

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46 minutes ago, Grandpadave52 said:

Following along. Appreciate these type of stories, and journeys especially with pictures. Add in coffee and donuts it becomes a "love" story.;)

I will have to endeavor to include that lovely black bean in there somewhere. No donuts for me.

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I was working at the theater shop yesterday and ended up taking in my tool tote.   I mentioned to one of the other newer guys there, who happened to be a carpenter or handyman, one of the early on lessons I  learned doing in-home repair work.  If you think you need a screwdriver, take in the whole tote.  If you don't, 5 minutes later you'll be running out to the van for something else.  Then another 5 minutes, a third or fourth thing.

 

I also developed what I  later learned was a phrase and method used by Adam Savage (Mythbusters) -- First order retrievability -- the principle that every tool can be located and obtained immediately without having to move anything else.  As much as I admire Chris Schwarz, his toolboxes with trays of tools piled in and slid back and forth seem against that principle.  But maybe he works differently.  I made a Frank Klausz toolbox a few years ago and found it not very useful.

 

My main tool tote is a nylon one with pockets around the outside and a divided insert on the inside.  Most everything is kept in a vertical orientation.

 

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Once I got the front and back panels sorted out, it was time to repeat the process for the sides. So.......

Measure it out....

 

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And cut to rough length.

 

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Then on to jointing the edges.

 

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Once that process was completed they spent some time on the shooting board.

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Then I get to slather on some more glue....

 

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And clamp 'er up.

 

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Once again, thanks for looking!

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8 hours ago, Grandpadave52 said:

So serene looking there. Another plus dust and shavings cleanup is minimized.

Yeah, I rake it up at least weekly, lol. Don't want it blowing into the neighbor's yard.

I plan to buy a large plastic tote and collect the plane shavings; I'm certain someone at my church heats with wood, and they would make slammin' great starter.

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Once all the parts are out of clamps, it's time to begin the dovetails.

Start with evenly spacing them out with dividers.

 

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I don't use a dovetail marker, nor do I worry about what pitch they are. I just lay my sliding bevel on the wood and move it until I like how it looks, then mark them.

 

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Then saw them out......Shotcut_00_13_02_202.png.ad5f263fa9b7b4e711108518da029ef0.png

 

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And chop out the waste.

 

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After that is done, i mark for the pins....Shotcut_00_33_06_907.png.1cef6dd6c16dea4f7ec0155fa90f8a46.png

 

....and cut those.

 

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Remove anything i don't want...

 

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....and test the fit.

 

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Tap them home......

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