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The Doors

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Thanks Dave.  I wasn't trolling for compliments, but I do appreciate it.

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  • Grandpadave52
    Grandpadave52

    Good on you Dab. Handles & knobs next with child proof zip locks next. 

  • Clamp envy, Gene?  Wait until you see my Pony 3/4" pipe clamps with c.1927 brass pipe   But I only have two. The 1/2" one, the head swivels too much for me.   Beautiful effort, DAB. Can you

  • got the back portion of the dado routed off, sheet metal cut to size.   just your standard dado and tenon joint.

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11 hours ago, PostalTom said:

Thanks Dave.  I wasn't trolling for compliments, but I do appreciate it.

I know you weren't Tom nor did I mean to imply so by any fashion. My apologies. Like most of us, we're our own worse critics. That said, your end table, nesting tables project was a long ball home run. It was crafted beyond the hand...it came from the heart!!

Have a Doors CD on my stream for shop and have just had to cut a song or two as just not in my baileywick. Now CCR all day.

 

By the way like the way the other doors are going

10 hours ago, Grandpadave52 said:

My apologies

None needed.

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We are punching metal Tuesday. 

1 hour ago, DAB said:

We are punching metal Tuesday. 

 

I am looking forward to this DAB.  Both the design and the technique (if you will share).

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1 hour ago, DAB said:

We are punching metal Tuesday. 

 

Want to borrow some gloves?

 

image.png.871adb82433d0374ff469424e452e0d8.png

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1 hour ago, Cal said:

 

I am looking forward to this DAB.  Both the design and the technique (if you will share).

 

i have 3 tools:  normal punch awl, produces a nice round hole.  and two modified old screwdrivers, one makes a nice short line hole (just a filed down straight screwdriver), and the other makes a more rhombic shape, think it starts small on one end, gets big at the center, and then toward small again, and that also is made from a ground down old flat screwdriver.

 

i'll try to get some in progress and after shots of the work and the tools.

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some punched copper from a prior house, using these same tools:

 

 

DSC_2025.jpg

Love the look and especially the wheat pattern of those DAB. Great job reducing the size for the small door. Perfect match.

What do you use as a backer support while piercing?

  • Author
9 minutes ago, Grandpadave52 said:

Love the look and especially the wheat pattern of those DAB. Great job reducing the size for the small door. Perfect match.

What do you use as a backer support while piercing?

 

for that copper, i had some scraps of wood holding down all the edges, and then the backer was like 20 layers of news paper (that day's Washington Post).  i've since found that just a sacrificial piece of plywood works fine too, and I just tape the edges down to keep things from moving around (blue tape).

 

that copper really wanted to bend with all the punching, very soft, and lots of holes.

 

our bed, where I also did the punched metal:

 

those were all done with just the awl, using my own designs for Southwest inspired art.

IMG_2711.jpg

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better pic:

 

IMG_2712.jpg

Thanks DAB for the feedback. Nicely done on the bed too. I picked up some sheets of copper around Christmas at Hobby Lobby. Sheets were in the closeout section. Priced 75% off IIRC. Hope to be well enough this spring/ summer to try on a project. I had considered using some rigid foam insulation board as backer, but if old ply gives the results you got that may be better.

 

I'm watching this progress with great interest. Enjoying it alot. Thanks!

Oh and the music side has brought back a lot of memories too!  Well a few memories anyway.:P

Just wow on the cabinets and headboard.  :Praise:

  • Author

the backer for the punch work for these door inserts will just be some 3/4 CDX plywood.   have a 30x30 scrap laying around.

 

for the doors, i got a sheet of galvanized sheet metal from HD, 24x36 in size from the HVAC section, it was about $13.  and i'll get all 4 door inserts out of it.  cheaper than wood actually (each insert is about 8-1/2 x 22-3/8, so that would be about 1.3 BF each if it was lumber.  and Poplar at HD is about $8/BF equivalent.  love cheap solutions that look awesome when done.

 

they'll all be backed by 1/4" hard board (the dark brown stuff), so there are no exposed sharp edges inside the cabinet.  you could use either pegboard or some metal screen material if you wanted the door to breathe and let in fresh air.

Edited by DAB

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Just now, FlGatorwood said:

Just wow on the cabinets and headboard.  :Praise:

you don't see all the mistakes to get to this point.....

Being able to hide and cover the mistakes makes you a craftsman.

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17 minutes ago, FlGatorwood said:

Being able to hide and cover the mistakes makes you a craftsman.

 

or having sufficient extra stock available.....sigh.

 

i have a scrap piece of sheet metal for the neighbor to practice on before we move to the door inserts.  i'll warn her:  you only get one try.  if you mess up, I have to get more sheet metal, and I REALLY don't want to have to go back to HD (30 min drive each way).

To say I'm impressed just doesn't do it justice!

Those are some beautiful pieces DAB.  :Praise:

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