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Supporting Our Service Members
We proudly stand with all United States service members in Operation Epic Fury and those deployed around the world. Your sacrifice, courage, and dedication are deeply respected and never forgotten.
  1. Chamfering the Edges
  2. The Arc
  3. Drawing a Curve on the Mallet Head
  4. Cleaned up Glue
  5. Wedging the Mallet Handle to the Head
  6. Checking the Slot Width Fit
  7. Test Fit
  8. Mallet Heads
  9. Cutting Mallet Blanks from Billet

Wedging the Mallet Handle to the Head

John Morris

By John Morris

Lots of glue in around the handle, and on the wedges, I wanted the entire slot filled with either wood or glue, securing it for life. I tapped the outer wedges in just a tad, and I drove home the two center wedges pretty hard. Keep in mind, if you make a mallet, the wedges must be tapped in perpendicular to the grain to avoid splitting the wood.

From the album:

Big Ash Mallet

· 13 images

Photo Information

  • Taken with SONY DSC-HX100V
  • Focal Length 4.8 mm
  • Exposure Time 1/160
  • Aperture f/2.8
  • ISO Speed 100
View all photo EXIF information

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