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  1. Wedging the Mallet Handle to the Head
  2. Checking the Slot Width Fit
  3. Test Fit
  4. Mallet Heads
  5. Cutting Mallet Blanks from Billet
  6. Checking Handle Slot Alignmnet
  7. Shoulder Plane and Mallet Blanks

Cutting Mallet Blanks from Billet

John Morris

By John Morris

I cut my lay out lines to produce the mallet blank halves. The key angle here is 5 degrees on the face. This allows your mallet to be used flush on a bench without your knuckles hitting the bench top but at the same time to have a sweet spot at the arc of your swing or tapping.

From the album:

Big Ash Mallet

· 13 images

Photo Information

  • Taken with SONY DSC-HX100V
  • Focal Length 4.8 mm
  • Exposure Time 1/8
  • Aperture f/2.8
  • ISO Speed 100
View all photo EXIF information

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