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  1. Checking the Slot Width Fit
  2. Test Fit
  3. Mallet Heads
  4. Cutting Mallet Blanks from Billet
  5. Checking Handle Slot Alignmnet
  6. Shoulder Plane and Mallet Blanks

Checking Handle Slot Alignmnet

John Morris

By John Morris

Before I took these images I had already made my layout lines and cut the mallet handle slots on my table saw. I simply set my table saw t-slot miter to 4 degrees and cut the slots in from one side then I set it at 4 degrees the other way and cut the other slot in the other side, then I hogged it out with several passes over the table saw blade. My 12" blades have 1/4" wide teeth so it didn't take long to hog the slots out. I laid out 3 mallets and gang sawed them.

From the album:

Big Ash Mallet

· 13 images

Photo Information

  • Taken with SONY DSC-HX100V
  • Focal Length 4.8 mm
  • Exposure Time 1/13
  • Aperture f/2.8
  • ISO Speed 100
View all photo EXIF information

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