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CNC build for us "Normal People"

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You've read about  these guys buying all these CNC parts and building their machines over several months, setting all the coded parameters with numbers and symbols that mean nothing to us common folk, limit distances, gantry whatevers, and a whole bunch of other technical stuff that is basically very daunting and downright scary.  Doesn't have to be that way.  Here's how a retired trucker (me) did it.

 

First you open the crate and put the machine on the table you already have ready.

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Instead of the MDF bed that comes with it -- lay some T-slot from a place like 8020 for easier clamping - - holding the work piece in place with no movement is a must - that's about as hands on as I got doing my "build".

 

 

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Connect the wires to the controller, computer, and monitor

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Gotta buy a few bits

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Then you make a design using a good software program - I use Aspire

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And you're ready to make a little dust

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And then you get enough nerve to try carving

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While the others are figuring out whether part XR-145-06214 is compatible with part ZM-34875640  you're on the way!!!!!  That's my way of doing a build.  Never could figure out how that assembling and programming part by part was done.  More power to those guys, but it's above my head.

 

Why I did it this way?  One of the head designers at my wife's plant (their machines are $100k up) was building his own at home and told me point blank - "If you can afford to buy a ready made one - do it!"

 

 

 

Edited by honesttjohn
add pic

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  • honesttjohn
    honesttjohn

    Doing text carving for signs is just a matter of choosing a font and making it fit your needs.  This is a great way to use up all those odds and ends pieces, that are "too good" to throw away.  A fire

  • There are woodworkers who have a CNC and can use it creatively,  and "normal" woodworkers who don't (maybe can't?). I've worked with other furniture design professors who couldn't/wouldn't cross

  • You are a class act!!!  Had I been informed of such a request the conversation would have gone like this:   Ya know, I really don't mind you smoke crack.  What I do mind is that you failed t

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  Doing text carving for signs is just a matter of choosing a font and making it fit your needs.  This is a great way to use up all those odds and ends pieces, that are "too good" to throw away.  A firepit will be well fed, especially at first.

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John, you have no sense of adventure!  Here is my baby...

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  • Author

Adventure - yes

Ability -  somewhat limited

On 6/30/2017 at 1:18 PM, beltramidave said:

John, you have no sense of adventure!  Here is my baby...

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You can also get the plug and play version of the Saturn and be cutting sooner.  That's what I would have to do because I can't tell my regular customers they will have to wait until I build a new CNC and I don't have room in my shop to have all the machines at one time. Out with the old in with the new! 

I've done it three ways.... bought two pre-assembled CNCs, built one from scratch, and assembled one from a kit. 

 

I started out by buying a CNC Shark when they first came out. It came mostly assembled (had to mount the gantry to the bed), and was fairly plug and play. It taught me quickly what was involved to make a CNC as the stepper motors, cables, controller and power supply were all exposed and easy to see. The body/structure of the machine was mostly plastic.  

 

That got me interested in searching Google for what was new in the hobby CNC world.  It amazed me that stepper motors, linear rails with bearings, controllers, etc.,were all readily available, even at Amazon.com.   

 

My Probotix meteor came next.  Bought initially just for the increased bed size over the Shark.  It used larger steppers, a closed controller box with internal power supply, a Linux PC with LinuxCNC as the control software, and even had a game controller that could be used to jog the router around.  Much more solid aluminum frame.  I added t-track to the MDF bed.  

 

My scratch CNC was inspired by the TinyG controller which was then available.  This single board could drive 4 steppers, and used free software to program and control it over USB.  The steppers and guide rails all were salvaged parts from several dead printers I disassembled to throw away one summer.  I made frame and bed parts from 1/2" BB plywood.  I have 12 inches travel in the Y direction, 6" in the X direction, and 3" of Z travel.  This little CNC was programmed to cut any file I had cut on my 24 x 48 Probotix Meteor, except 1/4 of full scale.  

 

My most recent (but probably not my last) CNC was an X-carve kit.  I borrowed the TinyG controller and power supply from my home-made project to run the X-carve. I've configure this CNC for limited joinery cutting in a "box" that overhangs the edge of my work bench where I have a vise to hold wood in place.    I don't have it done yet, although the X-carve is alive and moving. 

 

CNCs are NOT complicated once you see how one actually works.  I have 3 decades of woodworking, an engineering aptitude, drafting and CAD experience, and a shop full of other tools though.  Having a CNC made it easier to make parts for another CNC. Seeing a CNC's hardware made it easier to understand how to make a CNC.  Having a CNC to play with led me to an understanding of what could and should be made on one. 

 

4D      

  • Author

4D,

 

It's that engineering aptitude and CAD experience that's the catch.  Some of us common folk don't have that but still want to use one in our endeavors.  Our learning curve is a bit slower and probably won't ever be as thorough as yours.

 

Hence, plug and play and friends with experience ..... and a little (lot) patience allow us to participate.  For me, the only way I was ever able to do this and keep what hair I have left or cut something before I died of old age was to buy a ready made machine.  The frame and bed wasn't so much a problem, but meshing the computer and the computer settings scared the hell out of me.  Even the head designer at my wife's work place built a small machine, and he said to buy a ready made one if I could afford it ---- unless I would rather tinker than cut.  Not me!!!

 

I'm jealous of those of you that do the builds, but I know my likes, dislikes, and limitations ------- along with my wife's tolerance level on some of the things I have done, or attempted to do.

 

And.......... if I knew what I was getting myself into, I may not have even done it.  It is not what I expected it to be, as in some type of phrase that has "easy" in it.  It's the computer part ... and I admit it.  Cutting, assembling, and even finishing is fun!

I'll accept credit for having a useful set of experiences that helps me understand most of what there is to know about CNCs.  The biggest advantage I have, though, is experience using a CNC which began several years ago with that original CNC Shark.  I was at one time a naive and ignorant rookie.  

 

It takes what you've got, HJ. You very quickly mastered getting your CNC to make what you want it to.   No small ability.   I frequently see CNCs for sale by those who bought one but never figured out what to do with it.  I know of a few sitting abandoned in high school shops because no one there has the imagination or desire to see their potential. 

 

4D

  • Author

4D,

 

I had no choice in the matter.  Do you know how miserable SWMBO would have made my life if I just put it in the corner and did nothing after spending upwards of $8K on a whim???

 

It is a learning experience and a big thank you to people like yourself, MEBCWD, Beltramidave, Skelly, Difalkner, and the others who have shared their ideas and "wise"  (cough cough) advice.  It has saved a lot of time in not having to go through some of the trial and error stages.

Edited by honesttjohn

I have seen several CNC Sharks for sale that were never put together.  The people got them and had no one to help them over the learning hump. I talked to one guy that said he did not realize that it was a kit and he had to build it himself.  The Sharks shipped with the base in one package and the gantry in a separate box.  All you had to do was mount the gantry and this to him was building one from a kit and he had no idea how to do it. Sat in a corner and never touched for 3 years, then his wife told him to get rid of it.

 

I have seen several others that were put together but never actually cut anything and some that were used less than 8 hours, they gave up on trying to use them.

3 hours ago, honesttjohn said:

4D,

 

I had no choice in the matter.  Do you know how miserable SWMBO would have made my life if I just put it in the corner and did nothing after spending upwards of $8K on a whim???

 

It is a learning experience and a big thank you to people like yourself, MEBCWD, Beltramidave, Skelly, Difalkner, and the others who have shared their ideas and "wise"  (cough cough) advice.  It has saved a lot of time in not having to go through some of the trial and error stages.

 

56 minutes ago, MEBCWD said:

I have seen several CNC Sharks for sale that were never put together.  The people got them and had no one to help them over the learning hump. I talked to one guy that said he did not realize that it was a kit and he had to build it himself.  The Sharks shipped with the base in one package and the gantry in a separate box.  All you had to do was mount the gantry and this to him was building one from a kit and he had no idea how to do it. Sat in a corner and never touched for 3 years, then his wife told him to get rid of it.

 

I have seen several others that were put together but never actually cut anything and some that were used less than 8 hours, they gave up on trying to use them.

 

I must say, that I have been intimidated by the complexity of CNC work, but it looks like something really fun to do. After reading what you guys have said to the various questions and comments above, I do not think it is as hard as I once thought. I have played around on the Vectric trial software a little bit and watch several of the tutorials and, unless I am missing something, it does not appear to be to difficult. Yes there is a learning curve, but what new process does not have one. I am definitely doing with a plug and play machine - I do not have the time or aptitude to build one. I think it would be a fun addition to my shop.

Kelly as you say

45 minutes ago, Chips N Dust said:

Yes there is a learning curve, but what new process does not have one.

This is so true and I think some people talk themselves into believing it is way past their abilities before they even try using the free trial of the software.

It is true that some of the people will not be able to master design software but would be able to run a CNC machine if it was in their shop.  They might find someone that will do the design portion of the projects for them for a small fee so they can just work in the shop and make things to sell.

  • Author

Or gifts, especially personal ones.  You can pretty much stay as busy as you want to be.  It doesn't take long for the word to get out.

 

Kelly and Fred,

Sometime this week (hopefully) I'll post a step by step project from a free file that was offered on the Vectric site.  It is basically a load, put the material on the bed, hit go, and put the pieces together - - and they all fit.  Sand and then finish.

48 minutes ago, honesttjohn said:

Or gifts, especially personal ones.  You can pretty much stay as busy as you want to be.  It doesn't take long for the word to get out.

 

Kelly and Fred,

Sometime this week (hopefully) I'll post a step by step project from a free file that was offered on the Vectric site.  It is basically a load, put the material on the bed, hit go, and put the pieces together - - and they all fit.  Sand and then finish.

 

That is what I am doing my research around and hoping for.

  • 4 years later...

Dunno if anyone is still following this thread, but I just acquired a Sainsmart Gemitsu 3018 PROVer engraver. I probably won’t be able to devote any serious time to it, till after Christmas.I figger this will prove to me whether I can learn me this stuff, or not.Fairly inexpensive first step.

4 hours ago, Artie said:

Dunno if anyone is still following this thread, but I just acquired a Sainsmart Gemitsu 3018 PROVer engraver. I probably won’t be able to devote any serious time to it, till after Christmas.I figger this will prove to me whether I can learn me this stuff, or not.Fairly inexpensive first step.

 

Do keep us posted Artie :)

  • Author

Goooooo Artie.  Keep us posted!!!!!!!!!!!!

2 hours ago, honesttjohn said:

Goooooo Artie.  Keep us posted!!!!!!!!!!!!

Ditto.   Danl

This started because in the not too distant past we have had to have 2 of our cats, put to sleep. I bought an 11ish inch piece of 3/4 mahogany.Downloaded a cat silhouette, and cut two out. I wanted to cut out/engrave/print their names on the silhouette. The silhouettes are about 4-5 inches wide, and I couldn’t figger out how to get the names on them.My abilities to cut them out on the scroll saw wouldleave the letters bigger than I want, none of the handheld router lettering gadgets seems like they could get small enough, and while looking for ideas I saw the Genmitsu 3018 PROVer. Seems like if I get a handle on the technical part, it will allow me to get the names on the plaques exactly the size and spacing I want. If I can learn how to do that I rather suspect an avalanche of future uses will arise.

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