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Part #4 The Top and Bottom


Having solved the problem of the non-supported dovetails in the lid, I made a dry fit of the sides and ends

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Most often, I like to make actual measurements rather than rely on what I calculated the size of the pieces I'll need.

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The good old Stanley Folder is my go-to tool for this type of measurement.

Once the dimensions are taken, I can size and create the top and bottom.

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Both pieces were made from glue-ups. The top is 1/2" stock. The bottom is created from some thinner stock glued up to make the panel.; then planed to 1/2" thick.

The bottom and top set in dados. The bottom is rabbeted to make a 1/4" tongue for the dado.

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The top is a raised panel made on the table saw. To make the top, the first thing is to create a crisp edge for the raised portion.

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The cuts are about 1/16" deep and will form the lip of the raised portion. The distance from the edge of the panel to the cut is sort of a trial and error method. Layout on a test piece, cut, check. I make my raised panels with a 7° angle. It seems to work best for me.

To make the angled cuts, I use a shop made raised pane jig. It is sort of an overgrown tenoning jig.

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The down side of this method is that it requires a fair amount of sanding on the bevel to get rid of the saw marks. The up side- I don't need to buy a giant router and a set of raised panel bits. Don't get me wrong- I'm not opposed to buying more tools. However, a bigger router means I'd have to rebuild my shop made router table lift.

Now it is just a matter of dry fitting the entire unit together-

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Next time, the glue-up, fix for the dove tail mistake and splitting the box.

 

3 Comments


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Courtland

Posted

Ok, that tip about cutting the raised panel lines for a crisp edge on the raised panel is genius, where did you learn that from Lew! Nice idea. That just opened up a whole new frontier of making nice raised paneling on the table saw, great job sir.

lew

Posted

I certainly didn't think it up on my own :wacko:

It may have come from the Woodsmith Shop TV program, not sure. I also use a special 7° sanding block to keep the small lip crisp.

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Thanks for asking about it!

John Morris

Posted

Very nice Lew, this one goes in my tip memory!

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