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Miter saw dust "control"

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After a bit of searching, found a fitting that works on the "dust port" of my miter saw. Much thanks for all the recommendations and pictures provided.

20260117_101449.thumb.jpg.99dc02d29351cbf52c887f27ea59c773.jpg

 

Unfortunately, even with my large Ridgid shop vac, still a lot of dust is escaping. Will need to get the box built and make a connection to my dust collector. Hopefully the combo of vacuum on the port and dust collector for the box will help address the distribution of dust. 

 

On a funny note (reflecting my lack of sleep this week), after I hooked up the vacuum to the miter saw, plugged in everything, I made my first cut...BUT neglected to turn on the vacuum!🤦‍♀️ Pretty much sums up how things are going this week. 🙄

Edited by BB1

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  • @BB1 I finally got around to building the small box at the base of the miter saw and it did make a big difference. Instead of capturing half the dust like my old box design was doing this new box send

  • It's amazing how often I get caught at the home center and even the lumber yard without one!  I apparently can't learn the lesson so I typically have 2-3 cheap ones that live in the truck 😄 

  • I think you and I have the same saw lew.  8.5" or 10"?  I've replaced the brushes twice - can still get those on Amazon.  I know it's time when the brake stops working.   I bet mine would do

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13 minutes ago, BB1 said:

neglected to turn on the vacuum

...and that, folks, is why my shop has a layer of UV protecting dust on every surface...

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43 minutes ago, BB1 said:

.BUT neglected to turn on the vacuum!

Been there done that. 

 

Once did that using a DeWalt RO sander my ex had picked out, and I didn't even notice that there was much more dust than with the vac running.  They must have upped their game competing with Festool!  DeWalt isn't one of my go to brands so I never would have bought it myself, never too old to learn something!

8 hours ago, lew said:

...and that, folks, is why my shop has a layer of UV protecting dust on every surface...

It keeps the little green men away too

  • 3 weeks later...
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On 1/16/2026 at 3:42 PM, BB1 said:

@Bubba If the straight cuts are what you need, this is a good option to consider. Be sure to give an update if you get it all installed.

@BB1 I finally got around to building the small box at the base of the miter saw and it did make a big difference. Instead of capturing half the dust like my old box design was doing this new box sends most of the dust to the collection system.

Dust_Box-1.jpg


I used a 1 1/2" PVC T and a short piece of 1 1/2" PVC pipe to make a splitter from the cyclone to the miter saw and new dust box. I got the tubing going from the T to the saw and box by cutting the unneeded excess from my similar dust collection system under my table saw.

Dust_Box-2.jpg

I topped the box with a piece of scrap 1/2" plexiglass I had.

Dust_Box-3.jpg

As long as I take my time making the cuts very little sawdust escapes the collection system.

Thanks for posting this topic and inspiring me to reassess my dust collection design.

@Bubba. Great design and solution and THANKS for adding your follow up to this thread.

On 1/14/2026 at 3:37 AM, BB1 said:

I have a Hitachi miter saw (one of my first tools!) and need to get better control over the dust generated. 

 

I've just been using the bag on the port (actually fills) and vacuum up the spray of dust. With my incoming minisplit I want/need to do better. 

 

First I looked at hooking up the vacuum to the dust port. If course nothing in my box of fittings is a match. Will need to see what I can find.

 

In the mean time, I started on building a box to contain the saw. I'll have removable front panels so I can vacuum inside. Have watched a bunch of YouTube and am trying to merge all of those into a workable solution.

 

Open to any suggestions or recommendations as I move forward. Thanks!

Jodie of Inspire Woodcraft YouTube channel has a brilliant solution for miter saw dust collection and sells kits. Check this link out.

  • Author
On 2/2/2026 at 4:45 PM, MrRick said:

Jodie of Inspire Woodcraft YouTube channel has a brilliant solution for miter saw dust collection and sells kits. Check this link out.

I watched one of his videos. I guess I still question how the sliding feature would work with that setup (i.e., would the extra material on the chute "catch"). I saw someone who used some tape to extend their chute. Guessing all of these are potential "helps" but not necessarily solutions (likely is not a single idea for all situations). Have been distracted with some other shop projects (pre-filter on minisplit and air filter cart) so haven't worked more on my hood yet.

That’s half the battle with miter saw dust! Even with a strong shop vac, they tend to throw dust everywhere, so adding a hood/box tied into a dust collector should make a big difference, especially if you keep the vac on the port too.

  • Author
1 hour ago, ASteinfield said:

adding a hood/box tied into a dust collector should make a big difference, especially if you keep the vac on the port too.

I've gotten side tracked with the air filter cart and then the minisplit pre-filter. Hoping to get back to this as the cardboard box I put in place to check space, etc is still there. 🙄 Definitely need to have something better than that, although I'll admit, even the cardboard is better than without any barrier.

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