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A project in Poplar

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Ok, Vacay is over, time to make a bit of sawdust....maybe.

Had a few Poplar boards sitting around, taking up space in the shop..

59fa4da8210ea_roughboards.jpg.57856a440eef4d614c42c9a52c1e5ed3.jpg

Not quite all the same sizes...little rough around the edges, too.   Bandsaw to remove some of the excess stuff..

59fa4dfe812b9_poplarparts.jpg.b2b4398ed76a2d57798bf463cbc1621d.jpg

Will need a bit more done to these, to make something like this..

59fa4e2c71e48_boxstartup.jpg.9ccc4662be873762de4a6b77c70ee073.jpg

Maybe square the ends, thin board for a bottom panel....maybe some dovetails to connect things....

pins.jpg.c4368a2514e95611636625892a007e06.jpg

Yes, I do pins first.   Just easier for me that way.   I had to use the mitre box to square the ends, first.   And a #4 plane to smooth the edges.   Got out a few toys..

59fa4efec6442_dovetailtools.jpg.a9889d924891b8665613337dd036c5f6.jpg

Er..tools.   Some for lay out work, some to make sawdust and chips....went to get the shop stool ready to go...

59fa4f876aad1_nostool.jpg.a7afbd4122b14daab93d8e8c81ad821a.jpg

Picked it up from one spot, when I set it down, the welds on the legs broke...guess I need a new stool...for now, I have to work standing up....grrr:(:angry:

Edges were jointed, before I went too far along...I think..

jointed.jpg.4f4d48d971c2dfd1403e09bab4f6ff9e.jpg

1/4mile of wood means a 1/4 mile of plane,  don't need those huge planes for this.  As for saw work, when I sit down to saw..

59fa50c77962e_sawwork.jpg.a1e9f4aac5d51729ef25d00605bd271a.jpg

I am looking straight ahead, and can follow the lines....when I am standing up, I have to lean over a bit, to see where I am cutting....which makes the saw lean as well...good thing I always cut leaving the lines. 

59fa514a60e25_sawnpins.jpg.0f12e4345bbe2ee60f8c4fd427b19a21.jpg

Meh....next two sets, I kept a thumb right beside the saw plate, keeping it from any leaning.   Got both ends sawn, time to chop a bit

59fa51bab0c0c_choppingblock.jpg.3779436640967d5cbaf70b9120d10135.jpg

I have a 2 x 6 Maple Chopping Block.   Chop 1/2 way down, flip over, chop the rest....repeat for the other end.  

Managed to lay out saw and chop one more set of pins.....then lay out a fourth set.....legs were cramping up...about time to call it a day. 

 

Maybe tomorrow, I can get the fourth set done, then layout all the tails, and get those done.    Then some grooves made, with the Stanley 45? 

Stay tuned, I might even try something different for this lid....

 

9 minutes ago, steven newman said:

guess I need a new stool

Me too.  know the next time I sit on it, it will collapse! Already in the middle of a project so the stool will have to wait.

18 hours ago, lew said:

Me too.  know the next time I sit on it, it will collapse! Already in the middle of a project so the stool will have to wait.

You need duplicates . I have 2 stools at different heights, one backed adjustable chair and one armed chair, Oh and don't forget the footstool. Sure does make work more comfortable

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Now have a stool in the shop, again...:D

59fb7bfa571e7_shopstool2.jpg.fe8c08aa93892556e1c0f2ef6ee3c9c7.jpg

Almost the same as the last one, except THIS one isn't broke...

backsaw.jpg.9e851de8891aed33730fe2cc4d4f9170.jpg

Makes it nice when doing a bit of saw work....had to chop a few items..

59fb7c9e6e8f6_side1.jpg.d25d03494e6a72ed962a002eb90b1ea3.jpg

Cut in about 1/2 way..then flip this over..

59fb7ce4ecfc7_choppedout.jpg.500118a3bd573d1e045fa3a54164c069.jpg

And chop out the waste...use this to mark out a few tails..

59fb7d37d3642_taillayout.jpg.9a8c5a31c895d84d88ece6fc20a41314.jpg

I merely have to run the bandsaw on the waste side of the lines, usually wind up splitting the line..

59fb7d96af3d3_choppingtails.jpg.5071163cb2c902af5c3424decfbc3e31.jpg

Then a chisel to clean things out for a test fit..

59fb7ddab23d3_dryfit1.jpg.34ab2fa240eafdc4336b6789f69556f4.jpg

Then drive this one on down..

59fb7e20ad615_twodryfits.jpg.c1abe39dba10a1879af97f4efad6b3b3.jpg

Two down, two to go.....

59fb7e71d7dd2_side2.jpg.e6f737d83bdbb4228090df826608760c.jpg

Mainly used that Aldi's chisel throughout.  8mm, I think...

59fb7edcc4de4_squaredup.jpg.a3b0b99c290e86b9d7be7c12dfcbd8f5.jpg

All four corners done.   Need to build a jig, next..

jigged.jpg.0eb44bac4a9ea6e6281c24d9fc2523be.jpg

As I need to plough a groove along both the top, and the bottom of each side..Bottom panel and a panel for a "lid"

59fb7f8b203d4_ploughplane.jpg.ce84500003f6a201bf8a070a3a518a6b.jpg

Right now, this is still set up to do  bead work....need to trade cutters to a groove cutter.   Maybe later today?    Maybe after Supper?

 

Stay tuned....

 

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Well, got a little more done....had to get the #45 set up, first...

59fbcb003b5ad_cuttersetup.jpg.7687cd3c4b6f5b1cde5a4047ef1fc7d7.jpg

#13 cutter....1/4" in from an edge, 1/4" depth.   cutter is a hair wider than 1/4", but the skates like the extra room.59fbcb7ae4a72_firstgroove.jpg.e329e1641f28f29d89bfd977e5a5d438.jpg

First of the grooves....depth stop was a hair too shallow.....turned the part around, and made another groove..

59fbcbe236ea0_secondgroove.jpg.74225979a48b7cf1a6baa843f6c78c91.jpg

Set this side to one side, and worked on the other long side..

59fbcc24dad3d_depthcheck.jpg.7bb1dee64693e30a2d07252fda8f3200.jpg

Then repeat, and do the fourth edge...then reset the jig for the end pieces..

59fbcc75a768f_endgrooved.jpg.6283ab5120bf303f9b214ea1fda85e4f.jpg

Was making a lot of crunchy shavings...

noodles.jpg.91bdee20d751b0a30b84bde746db8c32.jpg

Almost like...noodles... finally got the grooves all ploughed....dry fit for the box..

59fbccfc0ab47_dryfit1.jpg.41652555ba6356493ce10124ea2c8ffb.jpg

Hey the grooves all line up.....need something to go into them, now..

jointed.jpg.dfe9cfd9798c39715989d8c3f06a654f.jpg

With the box dry fitted together, I could get the sizes  I needed for the bottom panel ( top panel will be a little different) bandsaw to roughly size it,  plane to joint the edges...test fit, to see if it matches the marks..

59fbcdda0b3c8_bottompaneltest.jpg.d312af7a90db5790c137d2e093ea83ed.jpg

Close enough to get things  started...needs a rebate cut all the way around the edges, to fit into the grooves, but..how?

59fbce59c53e0_Wards78.jpg.8e7c3f5b46ef1ffa5068843de8c2b812.jpg

We have ways.   Wards (Stanley) #78 rebate plane....had to adjust the jig..again...

59fbcebc0d7db_endgrainrebate.jpg.0a4ae9b7abbf7fa28134fb0e2048b1b8.jpg

End grain with the 78 isn't too hard to do, just let the spur do it's job.   I had an end panel to check for fit......Depth stop was shallow, again....better than too deep.   While I was at this, I used the #4 plane, to level things out a bit..

59fbcf61154a0_smoothplane.jpg.c390d300e22887b6d94ca5a3778992ce.jpg

Not too bad?    78s and edge grain do not play nice, together.....spur tends to push the plane out of the cut.   What I can do, is start the rebate with a few passes, then bring out a different plane..

59fbcffb8ed1a_shoulderplane.jpg.1324c403c64cd603a1c52e9287f19af8.jpg

Stand it up, register against the wall of the rebate, and hog things down....saving the last two passes for the 78, and it's depth stop. 

Got the rebates done...test fits showed the panel was a bit too wide.   Jointed the edges down, until a nice fit happened..

59fbd0b930996_bottominstalled.jpg.02a4eb8eab95a61b28aa73ea024e090f.jpg

Maybe tomorrow, I can get this all glued up?   Top panel will be a slider....need the box glued up first, then we have a few other tricks to use.   I think that will do for one day....about...6 hours total?   Stay tuned...

 

" and feeling groovy.."   wasn't there a song like that..LONG ago.   ( If anyone says they remember the 60s...they are lying):ph34r:

Thank you Steve, my morning is good now, I love your images. 

Excellent, Steve. I'm continuously amazed by your work.

15 hours ago, steven newman said:

 

" and feeling groovy.."   wasn't there a song like that..LONG ago

https://www.google.ca/url?sa=t&rct=j&q=&esrc=s&source=web&cd=1&cad=rja&uact=8&ved=0ahUKEwj9kIDP-KLXAhWF7IMKHeAiDOgQ3ywIKDAA&url=https%3A%2F%2Fwww.youtube.com%2Fwatch%3Fv%3DTBQxG0Z72qM&usg=AOvVaw3fCYN9FlLpvGgDtq5Rv3dq

Hope this works.

John

Edited by HARO50

The original (that I recall) was by Harper's Bazaar...I remember it correctly. How about that?

Edited by Fred W. Hargis Jr

That's the one I remember too, fred. I was a mere babe at 26, back then. But, I remember it being really...ahem...poplar.:rolleyes:

Edited by Gene Howe

  • Author

Roh-kay, Raggy....

 

Glue has been spread, clamps applied...

59fcfd3ce713d_clampedup.jpg.a517170d99fb0c631cdb5f4fcba66dd1.jpg

5 clamps?  Because I ran out....need to buy a few more, sometime...

Let this set a day, or so.   Then the corners get cleaned up, and spiffy.    Beads need to be run around the sides...and a couple saw cuts made,...

.59fcfdea2fdd9_layoutlines.jpg.05d1201b551ed158739b2d86986d3158.jpg

And need to cut some leftovers down to size..

panel.jpg.dd2e7e3be97caf3451372fc25d138378.jpg

To make a sliding lid for the top.  Beads to hide where the slider comes out at.  Panel is Poplar, looks a bit better than just plain old plywood. 

Not sure about a finish, just yet.   Stay tuned ( King Biscuit Flour Hour, 800 on you am radio dial..CKLW)

 

 

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Roh-Kay....cleaned the corners up..

59fe332956a57_cleancorner.jpg.6425949eb6bb42e457d25d1cb62380c8.jpg

Then planed the top and bottom edges.    Laid out a bead line...

59fe3372c5c3b_beadlayout.jpg.64944d86af541d26392ed20d4f9bb51d.jpg

Need to mill two beads below this line, all the way around the box.  First, I need to change a few parts out, on the Stanley 45parts.jpg.3f6ec237174a27e17d418192301a9208.jpg

#13 cutter was removed, as was the short rods.....added the long rods and a #23 bead cutter..

59fe344dbeda0_longrods.jpg.c7e34bfe5e95819db421a2f8663c0f9d.jpg

As these has a bit more reach to them...got things all set up..

59fe34a09aecb_setup.jpg.4b736c91ac78bf3d3dcc82b9e8e4aada.jpg

Then set the fence.    And away we go...

59fe34dc16825_beadcutting.jpg.56ab1a80f36df47d711843a1a7175cbc.jpg

Was trying out the depth stop, to keep from going to deep on the end..

59fe3533b3af5_endbead.jpg.870c23bf1a76fd33023add947c4fb43b.jpg

I cut the beads on the ends first, then the long sides.   Once I went all the way around with a single bead, I could reset the fence to cut a second bead...59fe35bfd7643_doublebeads.jpg.3a82494228c8b79eaf5f95e3568c1eba.jpg

Once the second bead was done, time to get out a saw..

59fe36002eafc_mitrecut.jpg.f0df235fcde69ba532d5281c4edfa677.jpg

Just to the top of the bead.  Cut at a 45 degree.....on two corners.    Fun part was connecting the two saw cuts..

59fe36780ef7b_plungecut.jpg.a9fa1815fad9884e8e46850c62a53b21.jpg

Made a plunge cut.   Sabre saw comes in rather handy for that.   Hand saw to finish the cuts..

59fe36c6d45f1_finishedcuts.jpg.124f61394cdbd0073331ac6c1184ec86.jpg

Then, I could size the lid's panel, and cut the rebates all the way around.   Once the panel  was able to slide in and out easy enough, I glued the "handle "  on...

59fe3737daf0f_gluedup.jpg.83c9a6e611c69fee6b3b77e034af110c.jpg

Soooo, while watching glue dry..I figured I could clean the floor, again..shavings.jpg.56c71c2b84e9761e97dab46f65eab381.jpg

Messy floor.....but, welcome to my world..

bench.jpg.33c55a6cb68948b4ad2a71cb0d4bfc6d.jpg

Just a small workshop...

 

Need to figure out what finish for the box....maybe a handle or two?    Stay tuned, almost done.

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Glue has dried on the lid,  lid has been "fitted"

59ff3353117d1_closedlid.jpg.b3a95cb0dc9e225ab2e75c090acfbb15.jpg

You can just saw a saw cut.....open the lid?

59ff33af43391_openlid.jpg.f0a0462386c3776e73763702b1c70318.jpg

How about a view from the side?

59ff33ee2eead_sideview.jpg.1ad107c1187ebe1d1e5a843fb3cbeb32.jpg

May add some Walnut trim pieces.....box IS rather plain looking.....leave it sit too long..

planes.jpg.202b0f68b150b1a24806cb4658aaf0e5.jpg

Something always gets in the way...

One other "PIP" to show off.  Was taken about this time of year.....

PIP.jpg.4b250e986383658fe7aeed01941cb212.jpg

Back in 1954, that is.   Dad, his pipe, and me.....about 17 months old....

I'm for the walnut trim!

 

Nice pix of you and your Dad. Looks like the corn is just about ready for chopping or in those days "shocking".

Cool photo....you were much better looking back then. giggle.gif

  • Author

Ok...and look what all that "clean living" has done to me....:rolleyes::o

 

First coat the The Infamous Witch's Brew is now applied to the box

5a034c3dbc0e2_brewfinish.thumb.JPG.22938a339a250da5314d20db0647629b.JPG

This may or may not get a second coat, before a gloss poly is added...we'll see...5a034c981ecbb_sideview.jpg.3f5c6bf37cbef53c48c587f0f5a82df6.jpg

At least the dovetails show off....

She's a beauty, Steve. 

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