Since my brother and his wife retired, they are spending more time experimenting with various cuisines. I though I'd get them a micro-plane/grater for the kitchen. Rather than just buy the completed item, I ordered the planer/grater and made the handle. In the past, I sent them various kitchen/serving utensils so this handle would reflect the previous designs.
The biggest disappointment, with this particular grater, was that the handle was designed to be permanently attached to the grater using epoxy. In my opinion, handles should be detachable so that the metal portions can be adequately cleaned without damaging the handle. Fortunately, the threads on the grater were standard 3/8 x 16 so creating a better solution was pretty easy.
I started with a piece of maple, squared into a turning blank. Then drilled the end of the blank to accept a 3/8 x 16 brass threaded insert- this will allow the grater to removed and placed into the dish washer. The insert was installed on the drill press using a shop made bottle stopper mandrel. The insert can be seen in this photo-
The handle blank was then prepared to receive contrasting walnut inserts. The insert slots were cut on the table saw using a simple angle jig to hold the blank in the proper orientation.
The blank is cut four times, using a single pass thru the blade. The depth of the cut is arbitrary but between 1/4 and 1/3 the thickness of the blank produces a nice pattern.
The inserts are glued into the saw kerfs. the inserts are 1/8" thick and just long enough to extend past the end of the kerfs at either end.
Once the glue dries, the inserts are trimmed to be flush with the blank sides. I trimmed these on the band saw. They don't have to be perfect. Trimming just makes the turning process a little easier.
Now it's just a matter of turning the handle. I used the bottle stopper mandrel and a Jacobs chuck to mount the blank in the head stock.
The inserts create a "twist" pattern as the blank is rounded
Shaped the blank
Finished with a bunch of layers of wipe on poly
And the grater screwed into the handle
Now I need to make something for my Mom.