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Scraps of Maple

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And a small cut-off of 1/4" Plywood...

SmallMapleBoxProj.startuphere.jpg.7c1a213c2cd77e337a8af4e3b3733c40.jpg

1/2" thick Maple scraps...2 ends, 2 sides...Needed to set out a few tools..

SmalMapleBoxProj.dovetailtools.jpg.98cda97480f603413633069af0135a1a.jpg

Lay out some dovetail pins, and saw the lines...

SmallMapleBoxProj.sawworkings.jpg.71dab188c57895e7f5a03ec3fc5be4dc.jpg

Chop out the waste, use these Pins to lay out the Tails, and saw the waste away from the tails...then a dry fit was attempted...

SmallMapleBoxProj.1stDryFit.jpg.03a132c71e658e682bc9d240076687d3.jpg

1 corner done, 3 to go....

 

Maple scraps started out like this...

OCT2025Proj.Maple.jpg.c428e93934657e6d5a492e786b9ae1da.jpg

After resawing off the nasty side of 2 boards (still have one to do,,)

OCT2025Proj.Maplesides.jpg.1b6cd52f378e41a13fcc839728963cc7.jpg

Ripped down til they match for width...

WEDS.SharpeningMapleFaceplaned.jpg.f5571de083af61c24c89a30ef01595e8.jpg

Planed off the saw marks...

OCT2025Proj.4maplesides.jpg.2bcaa170a068dce495b7dc66634dd0be.jpg

To come up with 4 sides of a box...

 

Plywood was a left over from the last 2 Projects...might have a second one, lurking around in the shop...1 for a box bottom, one for a lid's panel?

 

Stay tuned..

 

 

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One hour IN the shop, today...

Lay out work..

MapleBoxProj.Dovetailslaidout.jpg.53a244a8bb3e2030c63234ab5a1b227e.jpg

Doing pins first, as usual...after the saw gets done, decided to add the chopping block to the bench top..

MapleBoxProj.Dovetailschoppingblock.jpg.f7763f59475af417d8dd5403601a90a2.jpg

Set up right over the bench leg...no bounce allowed...

MapleBoxProj.Dovetailssetup.jpg.df0c2bd26a9dd0e0b079d5c2844d6aa8.jpg

Been used a few times, eh?   

Tools to chop with?

MapleBoxProj.Dovetailshalfchopped.jpg.ae602dc73506038ff1eb4a5e0daff5df.jpg

Mallet and Chisel...half chopped, flip over..

MapleBoxProj.Dovetailsfullchop.jpg.6405f6b35d46888a83cc42d8ad676a74.jpg

Needed that narrow chisel..."large chisel" is 1/4" wide, BTW...

Use these pins the lay out the tails to fit...dry fit?

MapleBoxProj.Dovetails2nmdcorner.jpg.dbf3d88339162bbdfc518cc6f316dde0.jpg

Repeat for corner #3..

MapleBoxProjectDovetails3cornersdone.jpg.57a2bd31e0c0eb8124e2a41c208026ec.jpg

Which leaves Corner #4 to do next time..

 

This "thing"..

MapleBoxProj.Dovetailsmapleslab.jpg.1cfe37e564db0deeee66c8386facea75.jpg

Has all the parts to make a lid's collar for this box...but..

MapleBoxProj.Dovetailshasissues.jpg.cfeba28e919b4f3b6c4a0112af501eec.jpg

It has a few Issues to fix...

 

IF the wind calms down later...

MapleBoxProj.Dovetailsneedsburnt.jpg.51629204ecf1695a84eb7a5caace4a2f.jpg

I have work for the Fire Pit to do....about 3-4 loads of this stuff...

 

Stay tuned  🤠

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Computer ( operator?) is having brain Pharts today...🤔

17 minutes ago, steven newman said:

Tools to chop with?

 There she is!!

 

16 minutes ago, steven newman said:

Computer ( operator?) is having brain Pharts today...

Been fighting with ISP and equipment best part of the past week.

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Corner #4 is done

MapleBoxProj.cornersdone.jpg.1843ad94c509a01b28947a68fdcb63d0.jpg

One of top left...

Then a rebate was formed up

MapleBoxProj.rebatestarted.jpg.7cff49cd201099559105cf89bfd49310.jpg

Because I did not want to see the plywood edges..

MapleBoxProj.toobig.jpg.31b3e4e6bec9662afaf04d8e29c815be.jpg

From simply gluing the plywood to the bottom of the box....so..

MapleBoxProj.4rebats.jpg.f804ed66c2b1716266a19ac0097c5c9d.jpg

Opened corners?  We have ways...

MapleBoxProj.justaboutright.jpg.13db32bd42b18a8abf856ada70099d0d.jpg

Fill each spot with a tab...and then glue the bottom panel into place....after the box has been glued up..

MapleBoxProj.Gledupthesides.jpg.3b3d6931f45ba428bfd59405fa0a4584.jpg

And pulled into square..using a diagonal clamp and a small square to check...

MapleBoxProj.pullintosquare.jpg.63180f172c9a7f7400551643e68b9ef4.jpg

Maybe tomorrow, after a few errands get run...I can glue in the bottom panel...and start on cobbling up a lid?

 

Stay tuned..

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Whatcha' gonna keep in this one besides the square?😜

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Recycled the clamps a bit...

MapleBoxProj.ClampsCauls.jpg.62bd85aaaf130acbf9052b3d4ee77080.jpg

Made up a few pine cauls..and glued the 1/4" plywood bottom panel in place..

MapleBoxProj.otherend.jpg.baab03e6eaafdb27dd9498e9290614e7.jpg

Center clamps didn't require a caul...

 

As for that square...

MapleBoxProj.Squareisoutofthebox.jpg.3f0347daef7186d96999ab2be3b75767.jpg

Still sitting there...

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Box is out of the clamps, and cleaned up..

MapleBoxProj.Resawsoutofclamps.jpg.103dc617b9a01d63397f46100316675b.jpg

so...remember this chunk of junk wood?

MapleBoxProj.Dovetailsmapleslab.jpg.cb32225b797f190449e86f110e03060d.jpg

By the time the tablesaw was done with it..

MapleBoxProj.Resawsbusysaw.jpg.7d992b441be4885880d20185677f171e.jpg

Big mess on the floor, and I needed a couple helpers, to boot...

MapleBoxProj.Resawssawhelpers.jpg.fad403d3d3759ff2b40a5973c19ad6d9.jpg

Things to save me fingers.  I got 3 pieces..

MapleBoxProj.Resawsbuildacollar.jpg.736d146f2ea4d3e08a2fe48c8d61b582.jpg

To make the 4 sides of a collar for the Lid, and...

MapleBoxProj.Resaws5lidblanks.jpg.67a069658c913e44b19c9c6fea715ee7.jpg

5 pieces to make a panel for the Lid...The Plan?

MapleBoxProj.ResawsThePlan.jpg.b16c259aef6e1e95bba9e4f97494b419.jpg

Glue the panel up, trim it to size, and wrap it up into a collar...then install a few hinges, and a latch..

MapleBoxProj.Resawspanelgluedup.jpg.758379421ec087f200a603d130ee8911.jpg

Bench Vise acts as a 3rd hand, and, a caul to flatten things out...2 cauls (pine) at the other end, to pull that end into flat..waiting on glue to dry, now...

 

Question is about HOW to join the corners for the collar...maybe a single through dovetail?   We'll see...

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Panel is out of the clamps...trimmed up, planed flat..

MapleBoxProj.lidworkcleaneduppanel.jpg.4ad898178e76c3261e34e2281b12f4b1.jpg

Was trimmed on the same mitre box as..

MapleBoxProj.lidworktrimtolength.jpg.9655bc99cdd056bd3a29a8ae3cab1be0.jpg

The parts for the collar

 

Single tail into a pair of half pins for the corners of the collar..then some glue and clamps...

MapleBoxProj.lidworkundersideview.jpg.d7ec36b3bba9f4dca85a13b25fb35fc5.jpg

Flip over to make sure the panel is flush 

 

MapleBoxProj.lidworkglueduptopview.jpg.47e08f43fd7d9e1cf3607a71eba5197f.jpg

Let it sit overnight...

Stay tuned..

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Ok..lid came out of the clamps, this morning ( Monday?   Compost happens)

MapleBoxProj.fittingalidflatteningtop.jpg.708541107e9b84ac905cbdd7b7f72b50.jpg

Top of lid was planed flat and smooth..needed to level the underside..

MapleBoxProj.fittingalidlevelinglid.jpg.573201378bc70c98fbc16701b4573c71.jpg

Check it with the top of the box..

MapleBoxProj.fittingalidcheckingprogress.jpg.9c2daabec2418ae77754fab195df2f1d.jpg

Couple of high spots on the top of the box...so...

MapleBoxProj.fittingalidlevelingboxtop.jpg.35d87ae21196a227e38fbb0c3aaa2fbe.jpg

Finally got both to about match up...

MapleBoxProj.fittingalidgettingclose.jpg.ef95e18dc9e92a6643ad04ef16010d8f.jpg

Dig out a couple hinges..

MapleBoxProj.fittingalidhingeslaidout.jpg.9cbbbf5c6dd36f5ac2c78e2dd8fa6d17.jpg

Trying to decide IF this will be the back of the box, or...

MapleBoxProj.fittingalidlatchselection.jpg.38bfd1d986f8ed04a8afa4caa535a50d.jpg

Make this the Front of the Box...

 

Was trying to line up the dovetails between the lid and the box...came close?

Stay tuned...

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And a coat of Witch's Brew Stain...front...

MapleBoxProj.StainedFront.jpg.8ab933bc45fc577cbd54d173b726f413.jpg

back...

MapleBoxProj.Stainedback.jpg.fa89dab07baf97d7609887d682659075.jpg

end..

MapleBoxProj.Stainedend.jpg.10f7721aa6dc971edabc81b9e766749f.jpg

Was trying to line up the Tails to match..

and, the inside..

MapleBoxProj.Stainedinsides.jpg.af1ef3a1c8ef6c5a96540f71ff015d79.jpg

May get a layer of Green Felt inside?   waiting on hardware to fully dress up the outside, before a coat of varnish...

 

Stay tuned..

  • Author

So..just an idea on what to stash in this little box of Maple Scraps.....hmmmm....

.MapleBoxProj.Filledup.jpg.a532d19f9606f41d925932ec5d9569a4.jpg

Works for me...

Looks great Bandit. Good thing you just bought all those ratchet wrenches.😜

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