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Pine Tool Box, update #2

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Well, went done to take that thing out of the forest of clamps...then clamped it to the bench to work on the corners a bit..

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Meh, could have been better, close up of the other corner?

569efd195d646_cornerview.thumb.JPG.9f212

Once I got all the corners looking like this (well, almost) I could start on the base/bottom for the box.   Laid out the length

569efdb603804_baseandsaw.thumb.JPG.b15f3

Nice part of this set up/  The off cut just drops straight down, and lays against the jaw of the vise.  Dug out that corded router thingy.  ran it around the edges..

569efe3f388bf_fancyedges.thumb.JPG.6999a

then set the box on it, for a test fit..

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Hmmm, base IS square, box isn't?    Ve haft vays.....First off, I marked where a bunch of pilot holes were needed.   Drilled the holes, flipped the base over, and got out another strange contraption..

569eff29d07ac_drillandcountersink.thumb.

The dang thing kept falling out of the chuck.  Finally got the countersinks done..

569eff7b1cdba_countersunkholes.thumb.JPG

Now about that box being out of square?  Well, first I clamped the box into the vise.   Laid the base onto the box.   ran a few screws in on the far side, keeping things close.  Then a clamp does the hard part..

569f002587c4e_pulledsquare.thumb.JPG.350

Once it became square, by pulling that corner  back a bit, I screwed the base all the way round.   Only had one "miss" and go off into the inside...oh well.  Next, needed a way to carry this box around, while I make the lids.   Got out anout strange contraption...

569f00e362325_pushdrill.thumb.JPG.230b39

says Goodell-Pratt,  used it to drill more pilot holes.  Then attached the handle.   Set this thing aside for the night.   I did start a lid.....will need to do bread board ends.....meh. Bad enough this get two beveled edges, and two hinges each,  now a bread board on the ends?   Might take a full day to do just two lids...stay tuned...

Saw it Steve, and loved it! Just didn't want you to think nobody was watching. ;)

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