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Walnut Project, tenons made

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Finally got to go to the shop, again.  Planes have been rehabbed and shipped out,  van is now fixed up.   I can rip a few boards of walnut 5/4 stuff.    needed three pieces.   One will be the second long apron, the other two will be long stretchers under the bottom shelf.   Ran into a problem, though.   The foot part of the legs is too small...

56568b4344204_misfit.thumb.JPG.36b3408cd

Which meant I had to cut the leg back about a 1/4" or some, just to get a flat area for the stretcher to land on.    Which mad a change in tenon length, too.   Needed to find out how long a tenon I could get by with..

Clamped a leg into the vise.    planed the flat after the bandsaw had cut the waste off.  56568c2f365cb_cutfoot.thumb.JPG.1934c66a

Since two legs have the mortise for the apron chopped, I got the apron out and the other leg.   A pipe clamp to almost hold things together.

56568cbcb8292_clampeduplegs.thumb.JPG.24

Yeah.  Then i used a c clamp to hold a strecher close to where it will go,  about evenly spaced between the two.   Gave me a tenon length like this...

56568d69b0761_markedtenon.thumb.JPG.6cb8

pencil to mark a spot.  Used a square to "carry" the line around.   Marked both stretchers.   laid out the toy list items...Backsaw, chisel, square, mallet.  and started cutting tenons

56568e34a0455_finishedtenon.thumb.JPG.bc

wasn't too hard, backsaw to the line, go 1/3 the way through, by eye.   Chisel and a whack of the mallet to pop the waste off. chisel to pare flat, rotate and repeat.   There was one that wanted to be a problem...as I was doing the long apron board..

KNOT!.thumb.JPG.cff7f079f5f595d8d69cb647

yep, big old nasty KNOT.  Well, I sawed down the usual 1/3 of the way.  Chisel did NOT want to pop the waste off...hmm...Old School Way!   I stood the board on it's end in the vise, and sawed off the waste. pared it a bit and laid the board back down.

565690099b003_Knotgone.thumb.JPG.348ba36

And finished it up.   While doing the LAST tenon of the night's work (of course) I tried out a wooden plane as a shoulder plane.   It has been a bit tricky to set, but I FINALLY got it to work...

565690bd7f2b6_shoulderplane.thumb.JPG.40

Figures.   Well, stacked all all the parts back onto the bench, as it will be a few before I get down there again.  

5656915abf0dc_stackedparts.thumb.JPG.7e6

Got a few short ones to tenon, and a bunch of mortises to chop.   maybe by Sunday I can grab a bottle of Elmer's?     Oh, BTW, I also got the bottom shelf out of the clamps, and planed smooth.  

 

Stay tuned....

Steve,

 

Looks like we both get our wood from the same place.

It requires a bit more work, but the price is right.

Nice job on those tenons. That piece is really coming together fast.

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