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Found 20 results

  1. Light production, as in 4 from one board, but I think they came out nice. At least they came out like I wanted, anyway. The finish is Nitrocellulose sanding sealer followed by gloss lacquer, then Mohawk glazing stain, final finish is semi-gloss lacquer. These are 9" x 11.25" and the board is the Pine/Spruce/Fir glued up boards they have at Lowe's. David
  2. Since this is a forum with a heavy emphasis on patriotism I figured we should have something for those who served in the military. These are the first two I tried. Was also thinking of possibly combining something like this with a bottom "tail" that could be carved with someone's name, dates of service, places of service, or anything one would want. These are cut from 15" blanks. Sizes can be increased to 18 or even 24 inch I would think.
  3. Had an order for 30+ backers that a brass plate would affix to. I never made 30 of anything before so it was a learning experience. This is what they had to look like. Of course, that's not a shape included with Aspire so a quick email entitled "Help" was sent to MEBCWD. Once the file was made (rather easily and quickly) I cut a 4' - 1 x 12 poplar glued up board from Menards in half, put the two pieces together, let the program copy and line up the rows and columns with it's array copy feature. Saved the file and hit go. Repeated the process 3 times and we had 36 identical plaques. Could have done it in two cuts of 18 each but was unsure of the layout so I chose to do it in 3 cuts. Cut the tabs and popped them out. Ready to sand and finish. Stained and polyed ready to ship!!!
  4. Introduction Our very own Patriot Woodworker John Mordus, or better known in our circles as @honesttjohn, is an artist on CNC (computer numerical control) woodworking. John was one of the first CNC woodworkers to join our community and helped crowd our new CNC forums. One of John's favorite creations he performs on his CNC machine are the military plaques he enjoys carving. You can see his CNC gallery featuring these very plaques here at: John's Contribution John contacted us and asked us if we could use any of his work to benefit our current project for our Gold Star Widow Nicole Merlo. As you all know we are in the midst of raising funds for the Merlo Family. The carvings below are for sale. All the proceeds from the sale of these items will be used to purchase their Christmas meal for the family, which is a stipulation of our project as assigned to us by Operation Ward 57. Yes I know, 200 dollars is a good fair amount for a Christmas meal, but let's hope the Merlo Family will have a Christmas meal they will never forget! Perhaps they'll invite some friends over, perhaps they'll go a Prime Rib route in addition to the traditional Turkey and Ham. Whatever they decide to do, it will be memorable, and they can shop without worry for their memorable Christmas meal as provided by you, The Patriot Woodworker's. Each plaque has approximately 10 hours of glue up and carving labor into them. These are American Crafts of high quality and workmanship. (shipping will be paid by the TPW community, so that all 200 dollars will reach the Merlo Family) How to purchase Please leave a reply to this topic here if you wish to purchase one or both of these beautiful carvings. Keep in mind, these are also displayed throughout our Merlo Family project portals such as Facebook and Twitter, we reserve the right to sell these carvings outside of our Patriot Woodworker community, all here will be notified immediately if one or both carvings sell outside of our community before they sell here. In Closing We want to thank everyone who has contributed to this project with your raffle ticket purchases, your "getting out the word campaigns", just being here, and all your best wishes for the success of this years Christmas project. And we want to thank John Mordus for his material contribution to the project. You all have come through wonderfully this year, nothing more can be asked of you all, we have some big donors of treasure through our raffle, and we have had some very important smaller donors through our raffle, because even though they don't have much for themselves, they still managed to come up with a few extra dollars to help make a difference in a Gold Star widows Christmas. All contributions hold equal weight, we have all given what we can, and most importantly, it was all done with heart. We truly have the greatest and smallest woodworking community in the cyber world. After all, we are: The Few, The Proud, The Patriot Woodworkers! Thank you Patriot Woodworkers!
  5. I made a couple of these Georgia Bulldog plaques as Christmas gifts. They are both big fans. I made it dimensional and it has 3 layers in some places, nose and teeth. I modified it in several places and it is about 10"x8". I think they will like it
  6. I actually need to make 20 of these but will do 5 each week until I get them finished. I simply don't have room to store enough lumber, to clamp them all, and to finish them to do all at the same time. The finished size will be 28" x 17" so they're basically like an end table top. They'll get a Roman Ogee edge treatment and finished in clear gloss Nitrocellulose lacquer. There will be channels screwed to the front side so engraved name plates can be interchanged. The good part of that is if there's a slight blemish with a knot hole or crack it won't show so I won't have to spend much time fixing those. The bad thing is that this beautiful Walnut will be mostly covered with plastic name plates. Anyway, this isn't any special technique or job, just gluing up boards and then trimming to size and spraying finish on. But, all 5 are glued up, I'm waiting on my wife to get home, I have supper warming, and there's not a lot I can do right now in the shop so I figured I'd post some photos. Cut to length and width, still in the rough - Surfaced (I really wish I had an 18" or 20" helical head planer! - this takes a while with a lunchbox planer) - Gluing - All 5 glued and drying - Enjoy! David
  7. Few things the CNC put out lately
  8. Last week I Showed you the start of my top Secret Project. Well here are 2 nearly done and 2 to go . They are wall plaques for for my Medival Horizontal lock replica and the Violin locks I made. Herb
  9. Only so much you can do in an apartment...
  10. honesttjohn

    Plaques after

    From the album: from honesttjohn's Lab

    You can make your own plaques any size you want for whatever you want. Text can be carved, have a trophy place make a brass plate to stick on, or just leave plain
  11. honesttjohn

    Plaques before

    From the album: from honesttjohn's Lab

    You can make any style plaque you want- and stretch it lengthways or make it wider using the same file.
  12. From the album: Awards for Veterans

    The final product, they look very cool, I loved how they turned out. Really the woodworking was the back drop, the really cool thing is are the emblems and the engravings, without those items, it's just a piece of wood.
  13. From the album: Awards for Veterans

    I enlisted some enthusiastic help for finishing the project. My son had a great time, since the finish was a wipe on and wipe off oil, it really didn't matter how sloppy things got.
  14. From the album: Awards for Veterans

    The awards are in the drying lineup.
  15. From the album: Awards for Veterans

    The plaques are cut out and the edges beveled.
  16. Well we left off with our veterans appreciation plaques sanded to 150 in the last blog, and here we are with some images that will bring us to the completion of the project. After I sanded all the awards to 150 I continued on through the grits up to 600, I was happy with the burnished sheen the plaques were developing. And I decided enough was enough, time for some finish! I would typically mix my own wipe on oil, but I had a can of Watco Danish Oil sitting around and decided to use it, and not only did I have a nice can of handy wipe on oil at the ready, and also had a wonderful helper who was ready with a brush! My son Jeroid volunteered to brush a liberal coat of oil on the awards, and he had a blast doing it, as there really wasn't any caution he had to worry about, just slop it all on, wait a few minutes, and wipe it off. Easy peasy! Jeroid did a wonderful job, below are the award blanks all oiled up, and wiped down, they look wonderful I think. All 32 of them. After a couple days of letting the two coats of oil set up, I always love to wax my projects. I swear the project just looks far better with a coat of wax. The wax does a couple things, it creates an even sheen where just leaving a finished project with finish, leaves unleveled and differing sheens of finish, this is that final stage that I feel you must perform, before most finished projects are actually finished. I used the lighter Johnsons Paste wax for the light wood award blanks, and I used the darker maple Liberons Black Bison finishing wax for the darker woods. This project came down to the last few hours before the big event was ready to start, literally I was working on these the night before the big event, and I was applying the labels and medallions the next morning, the day of the event. I was so crammed for time, I decided to not install picture hanger hardware on the back of these awards, instead I opted to bore a 1/4" hole to make way for a nail on a wall. It actually turned out very well, it looked pretty neat to have a nice bored hole for hanging, instead of shiny hardware for hanging. I chucked up the 1/4" Forstner in my Drill Press, and clamped some guides so all I had to do was line up each award before boring, I simply set the award between the guides, and up to the fence. Each one was bored the exact same way. Since this was a last minute decision to bore holes instead of using hanging hardware, I had already waxed the blanks, so I had to be really careful of the face of the award blanks, so I laid a piece of cloth on the drill press table to protect the face of the award blanks. The timing could not have been better, true to Morris form, I called in an order of service award medallions just days before to be shipped to us from the east coast, and they arrived two days before the event, this was too close. I would not have had time to adjust for errors if anything arrived short, damaged, or otherwise. I was happy to see everything came in on time, and in one piece. Image below is the service medallions that were to be installed on the awards. Anady's Trophies and Engraving (sponsor partner of this project) also supplied the borders for the 2" service medallions to be inserted into. See image below, the medallions are inserted into the border provided by Anady's. The borders really set the service medallions off beautifully. Thanks Anady's!!! Also provide by Anadys Trophies and Engravings are the drop dead beautiful engravings they provided. These engravings are done on very high quality brass material, only the best for our veterans. The image below are the finished awards, I sat at our coffee table and applied the name labels, and the medallions, and stacked them two levels deep. There are 32 in total. I also made up the programs for our daughters club event. Those can be seen at the upper left, they turned out nice too. Our two daughters love our veterans, they volunteer countless hours performing local community service and we take them and their club out of town to help at Homes for Our Troops events. They have the burning desire of volunteerism in their hearts. We are so proud of these girls, and their little brother too, he is coming up the rear with the same volunteer ethics for community service and compassion to our fellow man. This is the last image I took before I loaded the awards and the girls up in our family wagon and took them all to the big event this last Friday. The event was a hit, the school district veterans had a great time, and it was all just perfect. Our younger daughter (left) and treasurer of the Patriot Tigers High School Club, and our oldest daughter to the right, the founder and President of Patriot Tigers. These girls are my crown jewels of my life, both Mrs. Morris and myself could not be more proud. The next blog installation will highlight the actual event, it was a total hit, the school district staff were talking about it all week long. Stay tuned! WOOPS! Last second images I forgot to install, as seen below. And once again, thank you to our sponsors of this wonderful project, for without each them, we could not have gotten this off the ground.
  17. I got a question for the military protocol sharp folks on here. Some of you may know I am in the midst of an awards project at Veterans Awards Project. And I have a question. Many of the veterans and some still active duty, are in the reserves or the guard. I am having a real hard time finding the medallions for the guards and reserves, so would it be appropriate to install a standard Army or insert standard branch "here" on an awards plaque to be given to a reservist or guard? Here is what we are finding an abundance of, and Marines, Air Force, Navy, and Coast Guard are in abundance as well. You can see the lineup at http://www.awardsandgiftsrus.com/militaryawards--medallions-inserts-49-series.html I have come across Army and Marine reserves medallions, but finding all of them consistently is a problem, so I want to be consistent. Either all plaques are very accurate in the service medallion, or all the plaques will get the active branch medallion. And if I have to use the active duty medallions, again would that be appropriate for a guard or reservists? Thanks for any clarity.
  18. Good Monday Morning Patriot Woodworker's! I must admit I woke up rough this morning, not so ready to attack the week with the abundance of enthusiasm I typically have. Just one of those day's! I didn't even feel like putting one foot off my bed onto the floor, but, the world moves on so shall we! This weekend I was able to jump into the shop and make some progress on some plaques I am making for our daughters high school veterans support club. I got them cut, edges beveled, and sanded to 150. I'll spend a few hours on them this week after work getting them sanded to 600 in prep for some wipe on finish. I did not think about how much work this was going to be, it's an easy project, cut squares, bevel the edges, but it's the repetition of work that is really time consuming on the projects like this. The sanding is the most time intensive part of this event. Each one will have a service branch medallion applied at the top half and the a name plate with a special message to the veteran the club is honoring. So, that was my Saturday, Sunday I rested. How about you all, what is on your work week agenda in the shop! Have a wonderful week ahead folks, and thanks so much for being here on our community forum.
  19. My name is John Morris, and I am the founder of The Patriot Woodworker. Our community was founded on the principles of sharing, mentoring, and learning from fellow woodworkers, and above all, we have one thing in common, we all support the men and women who serve our nation. And we pretty much take on any task or challenge for our veterans that is asked of us, with the help of our sponsors. Recently I was asked by my own daughters (Patriot Tigers) if The Patriot Woodworker's could support their high school club efforts to host a dinner for the faculty of their school disctrict, of whom are also veterans. I asked them what can we do for them, contribute funds to help offset the costs of food? Or possibly myself and some fellow local Patriot Woodworker's could stand at the entry way and welcome the veterans to the event? How about a valet? None of the above! DUH! Dad, build us some plaques, your a woodworker! "That's right!" I stated, I almost forgot! Thus the project began. We are building 32 each, 7" x 9" x 3/4" solid hardwood plaques. Sounds easy right? Well it is, but there is a good amount of time it takes to construct simple squares of wood that feel perfect to the touch, and are flawless to the eye. To start off, one of my daughters and myself took a drive into town to pick up some lumber for the project, we ended up at Reel Lumber of Riverside CA. I like the store, it's a small mom and pop outfit in appearance, but it has a pretty big backing in the actual company. We go there frequently for our hardwood and exotic purchases, and the staff is tops. With a very keen eye on the part of my daughter, we spent about an hour at the store looking for the boards that were "just right" for her. And we came away with some nice 4/4 walnut, figured maple, and birch. We had the gentleman cut the boards in half so we could fit them in our small Toyota Corolla with the rear seats folded down. (Note: Last year our neighbor totaled my pickup truck, and we have not been able to replace it, as luck would have it, the driver was uninsured!) We came home and stacked the boards on my workbench and let them set for a week before I commenced the project. To the right is Walnut, center is the Curly Maple, and left is Birch. I was able to get out to the shop and get the boards cut and sized, edges chamfered, and all the plaques sanded to 150 for now. Later I'll work through the grits up to 600 in preparation for wipe on varnish. I used a 45 degree 1/2" shank chamfer bit chucked up into my router table. My table is made by an outfit in Canada who sell the RT 1000 series router table, you can't beat the price, and the table is built very well, I have had mine for about 10 years now. The following image is the stock photo of the exact table I have. When I route any edges on any project that involves routing all four edges of a board, the long grain, and the end grain, I always start by routing the end grain first, the reason is it is possible that you may have some kick out at the tail end of the pass as you rout the end grain, and if that happens, you can always clean it up when you shape the long grain edges. It's just a simple process that gives you a second chance instead of destroying a perfectly good board by not planning ahead for mistakes. The image below does not show the board in the proper position for end grain routing, I took the image as is, but when I fired up the router table I rotated the board 90 degrees to hit the end grain edges first. After a few passes with the 32 boards (plaques) I now have something resembling a stack of plaques, ready for sanding. Whenever possible I gang sand boards, just as I gang plane boards, the more the merrier, and it cuts down on the work considerably, not too mention it's just better on your sanding pad as well, it's always better on the sander pad when you can sand a flat area instead of sanding on edge, it's less stress on your sander and keeps your sander pad from wearing on the edges. After a couple hours of sanding to 150 grit, I finally have some fine looking plaques that are shaping up to be something special, for some very special people. Later I'll take the boards to 600 before I use my wipe on finish. A word about our supporters: I'd like to thank our sponsors for helping us offset the costs of the lumber, our sponsors as shown on our home page, they pay money to have their advertising displayed in our community, and we in turn use those funds for projects like this, and much more, such as helping disabled veterans acquire machinery, tools and supplies for their own workshops, but this time we are leveraging sponsor's funding to fabricate some wonderful awards of appreciation for some men and women of a Southern CA school district, who served their nation. For this project we also have a new helper, Anady's Trophies and Engravings. They are a top notch outfit, and they adore our military and veterans as do we, so we are a perfect match. Anady's has come waaaay down on their costs to help us procure some wonderful engraved brass plates to mount on the plaques, the plates will have a thank you message, and the name of the veteran. Anady's is instrumental in making this project a success, and we'd love to thank them for their support. I'd also like to ask anybody who needs trophies, engravings, or supplies, to look up Anady's, they'll ship to you. Their name has a lot of history in our valley, and they are a top notch outfit to work with. And the staff is so polite and professional. Related Links: The Club who asked us for help has their own website, please see them at Patriot Tigers Club. The school district that employs our veterans, and who the event is being held for is San Jacinto Unified School District.
  20. I had fun with these, but I hope someone will help me remember what the heck type of wood I made these from! The name is at the tip of my tongue, It is an exotic, not cocobolo but something along those lines, very dense and heavy. The plank I used had a partial live edge so you'll see some of them with rustic edges, I love those the most. I finished them the night before the event, which was yesterday. My youngest daughter belongs to a Gymkhana club, barrel racing, speed poles, and more. We meet every third Saturday of the month and I volunteered my lumber and time to fabricate the plaques or trophies. They fund the engravings and horse head medallions. For a look at the last ones I did CLICK HERE. See the plaques I made and delivered yesterday morning to the event! They loved them! The stand about 8" tall by 7" wide. I sanded the plaques to 400, and applied a generous coat of BLO and let sit for 15 minutes, then I wiped them off. I re-visited the plaques 4 hours later and wiped them down again as the oil does leach after the initial wipe. The engraved plates came from a wonderful out fit here in town, just as the last ones I did, they came from Anady's Trophies. They are great folks, ready to help, and their quality and attention to detail is un-paralleled. We shopped around and found plates cheaper, but that's the operative word here, cheap, they were cheaper for a reason, the print was lasered on, it looked just like black print smooth to the surface of the plate, very un-classy. After all the work I put into these, I do not want cheap plates to grace the surface of these. So Anady's is the only way to go. Excellent quality and precision engravings. Also, how can I finish this topic without sharing some images of our day yesterday, the first image is my girl holding up here First Place ribbon in the Bi-rangle competition, Division 3 Junior. Her riding partner is sitting behind her, they are great friends and love riding with each other. And my lil girl getting ready to enter the competition area for the Birangle event. The horse she is on is a Mustang named Bubba Joe. He is 26 years old, that's almost a hundred in horse years, but folks, he is fast! The only reason he is living this long, and staying this strong, is he is being used as a daily rider, he gets love and attention, and he is not left in the stable for days on end, he feels needed. Lastly, my girl standing next to her instructor after the competition. The two of them have formed a wonderful friendship and our daughter loves riding with her, and she looks forward to Fridays as that is her lesson day. We had a great time folks. We always do. You cannot get more American then with these events out here in the west. The atmosphere is great, family, American, country music, kids laughing, parents fully involved in all facets of the event, and we all volunteer our time through out the day, yesterday my job was at the registration table, signing folks up for each event, and selling raffle tickets. Just good ol fashioned fun! Thanks for looking, thanks for putting up with my gloating.
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