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  1. steven newman

    Handle repairs, fun with Rosewood?

    A friend of mine sent me a couple chunks of Rosewood....to do a few handle repairs, as some did need some work...hard on the hand, when the "horn" is missing... I had already roughed up a handle...and had a stack of leftovers.. So, while watching the Furnace crew replace the house's furnace....I went with a "Horn Repair".....took a bit, planed both surfaces as flat as I could...meh...then some glue and a clamp... Then went back to watching..until... They had the new furnace installed..and the house finally was getting heat! They added all that shiny metal, because the new furnace was that much shorter than the old one. Anyway, let the repair dry overnight....and enjoyed being warm, for a change...Then, today, bandsaw to rough out the horn's shape a bit better, then set up a Dremel.. Lots of sanding, shaping, sanding....needed a drill, because the new horn overlapped the hole for the tote's bolt... The larger bit was about the right size An electric drill would tend to "get away from me" and dig too deep. Sanded off all the old finish, back to bare wood...then slapped on a coat of Gunstock stain..because that is all I have on hand... Let it dry a bit, and then wipe it down.. A top coat later this next week should darken it right up.. Next? Well, this Craftsman version of that Millers Falls jack plane could do with a new horn...and maybe the correct sized front knob? He also set that turning square...figure I can chop off a chunk the right length, drill a hole through the center, and turn it down.....except, I don't have a lathe handy...but...I DO have a drill press...I can chuck a bolt through the blank, give it a spin..until a knob takes shape... As for that Tote blank sitting there...maybe have just the plane for it.. Not only missing the horn, but is is snapped in two...only thing holding it together? Is the bolt in it... Front knob is fine, though. Stanley No. 5 is about to get a new handle around in back...Still have enough leftovers, I could replace the one on a #4.. Tape was there when I bought it...think it is about time? #4 Type 10.... So...that is what I will be doing, for a while.. Stay tuned
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