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That tool tote, part 2

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Well, my back is giving me a bit of trouble.....decided to try a bit of sawdust making, until the back decides otherwise....

 

Had the lines already laid out.  I just used a 1/2" dovetail bit to set the bevel gauge at the right angle..   On the way down to the Dungeon Shop, happen to see a little Panel saw, decided to see how it would cut.  Saw is a 10 ppi "ClearCut" brand, from a company in Cleveland,OH.   A little wax on the plate, and away we go..

handsaw.thumb.JPG.faf7c75286370cef30bdf7

this thing cuts fast!   Even faster if I use the entire saw.   I tried to at least split the lines, with maybe a bit to the waste side...

saw_cuts.thumb.JPG.9d5c799d19a9f49904c58

A 10 ppi saw, doing rip cuts?  Works for me.   Seemed to cut a lot faster than my Disston Backsaw would.   Ok, I clamped the plank to the benchtop, grabbed a few chisels and a mallet..

chopping_tools.thumb.JPG.7deb38c5cce0db1

The trick here is to just go halfway through.  popping out the waste as I went.    Then flip it over, and come in from the other side.   Wind up something like this..

pin_board.thumb.JPG.d58bfc4a2f0cb5a2d318

It will need a bit of fine tuning, but, now I can mark the lines for the tails.  And mark which side of what lines to cut on.    handsaw again?   Ehhhh,not this time..

tail_board.thumb.JPG.9a4e85124f96855055e

The areas with the "X" is where I need to cut, LEAVING the lines.   I am too used to split a line with a handsaw, but with a bandsaw, I can see the lines, and leave them.  Then that chisel stuff again

halfway.thumb.JPG.d406810f24c7113f52ee79

Halfway there.   On the left side?  wasn't quite sure about how little wood would be left.   Adjust the line, and cut in the waste side.  Then chopped CAREFULLY  to get this tail board ready to flip over..

tail_board_done.thumb.JPG.9d8b6d49e48178

Not too bad?  Time for a test fit, to see how much needs trimmed up..

test_fit.thumb.JPG.8cd999bd6689b514efa17

Top and bottom edges will get planed flat, when things are glued up.  Looks like I need a bit of trimming so the tails will settle down a bit lower onto the pins.    Both sides splay out about 5 degrees or so.

 

Back was acting up, and I still had to walk up the stairs out of the shop.  Flipped the fitted parts over, so they'd sit better on the bench..flipped_over.thumb.JPG.6b541e9830a3a250b

Back is saying it is done for the night,  I might try again tomorrow....we'll see.  Got three more corners to do.....

Looking good Steve.

I understand about the back. Mines been acting up the last few days so I have to watch what I'm doing.

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