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Part #1 The Starting Concept

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While I was building the humidor, a friend mentioned he had acquired a shotgun. He wanted a protective case but not the typical soft sided type. 

The_original_Idea.thumb.jpg.a160b00f9744

We measured his gun and calculated what size the case it would take. Not too large but enough room for a couple of accessories.

Using Sketchup, we eventually came up with an appropriate design.

The_Sketchup.thumb.jpg.be0e021a811542a18

While he hadn't decided on the hardware, I now had enough information to begin working. The box is solid walnut with inside dimensions of 10" x 32" x 3 1/8". All stock is 1/2" thick. The top has a raised panel. The interior will be filled with FastCap Kiazen Liner.

There was enough walnut left from the humidor to make all the necessary pieces, with the exception of the bottom. The bottom is actually two thinner panels glued together. The design of the bottom installation hides the seam.

Top_and_Bottom.thumb.JPG.eadfdf335103543

 

sides_and_ends.thumb.JPG.3c86ea09ad580e5

My friend wanted the sides/ends joined with dovetails. The bottom and top will set in dadoes. 

In the next part- layout and cutting dovetails.


Images

  1. walnut-dowel.JPG
  2. walnut-dowel.JPG
  3. walnut-dowel-(2).JPG
  4. Top-and-Bottom.JPG
  5. surgery-complete.JPG
  6. surgery-complete-1.JPG
  7. split-kerf.JPG
  8. split-box.JPG
  9. slots-for-top-and-bottom.JPG
  10. size-top-and-bottom.JPG
  11. sides-and-ends.JPG
  12. separate-box.JPG
  13. raise-panel-5.JPG
  14. raise-panel-4.JPG
  15. raise-panel-3.JPG
  16. raise-panel-2.JPG
  17. raise-panel-1.JPG
  18. glue-up.JPG
  19. glue-up-1.JPG
  20. First-dry-fit.JPG
View the entire Gun Case album

1 Comment

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John Morris Grand Master

John Morris

Administrator

Very nice Lew! Great to see our blog feature is starting to get used! Thanks for taking the time to get your wonderful gun case story up here.

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