February 19, 20251 yr Pretty cool challenge! One day too I would like to see the machine that originally did those. Gotta wonder about the size of it.
February 19, 20251 yr I wasn't aware of the jig. I mostly just run routers for profile work and pattern work. On original pieces it must have been a ganged set of hole saw looking things for the one side and a ganged set of half round cutters for the other. That second one is easy enough, something like a large horizontal mill (for metal machining) would do it.
February 19, 20251 yr Popular Post Look up the Isolock templates for the Leigh DT jig. Jack's version did a really nice job.
February 19, 20251 yr 40 minutes ago, Fred W. Hargis Jr said: Look up the Isolock templates for the Leigh DT jig. Jack's version did a really nice job. None of those are Knapp joints though. Jack's version is a lot closer. It's an interesting joint, I think if I was doing factory stuff I would prefer something like the Knapp over machine dovetails. In reality though, I'm going to stick to my saw and chisel
February 19, 20251 yr Popular Post Briefly met a doctor who did them by hand but didn't have time to get the full details. His looked more like this- Not sure if you can see this article https://www.finewoodworking.com/2018/09/26/how-to-make-the-cove-and-pin-joint?srsltid=AfmBOors3hcEF9wNTBK4tiEffR2rc5YQ3ziPtVoosTKROCB_XJIYJPiw
February 19, 20251 yr Author 1 hour ago, Fred W. Hargis Jr said: Look up the Isolock templates for the Leigh DT jig. Jack's version did a really nice job. I’m familiar with the Leigh jig, wanna make these with a homemade jig.. When I brought this up on the other forums, nobody really wanted these and Go for the dovetail. It’s a lost joint..
February 19, 20251 yr 56 minutes ago, lew said: Briefly met a doctor who did them by hand but didn't have time to get the full details. His looked more like this- Not sure if you can see this article https://www.finewoodworking.com/2018/09/26/how-to-make-the-cove-and-pin-joint?srsltid=AfmBOors3hcEF9wNTBK4tiEffR2rc5YQ3ziPtVoosTKROCB_XJIYJPiw I've seen those done. They called 'em "love tails". On the specific Knapp joint, a person could most easily to do with a slot mortiser with an annular cutter instead of a solid bit. Hard part would be indexing each cut to keep the spacing consistent. Could also be done on a drill press with the table tilted to the vertical, and rig up a fence & clamps etc. The drawer side would be easy enough with a half round molding head cutter in a tablesaw, using the pin holes as the index, like is done to cut a box joint. It's a lost joint alright - fair amount of specialized machinery to do an exact copy, or less specialization and more fuss & hassle. A routed version with the bit between the coves curved instead of square is probably about the best version can readily be done.
February 19, 20251 yr Author Popular Post I may pick it back up as the temperatures break. i’m like a pit bull on some things, I’ll bite till I’m exhausted.. Edited February 19, 20251 yr by BillyJack
February 19, 20251 yr 38 minutes ago, BillyJack said: I may pick it back up as the temperatures break. i’m like a pit bull on some things, I’ll bite till I’m exhausted.. I had a terrier mutt like that when I was a kid
February 20, 20251 yr Popular Post Here is a historical perspective as well as pics of machine. Joint was only used for about 30 years. The Knapp Joint Explained
February 21, 20251 yr Author I guess Woodworkers Supply use to sell something affiliated with the Knapp joint, but that link is gone. I guess I starter a post in 2020 about this joint trying to find some info on a jig, but nothing. My brain has been tossing this joint around and I’m coming to the conclusion I will need to router table setups. I believe the bits needed are there , I just need to combine them...
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