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A new and more accurate saw guide

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My old saw guide was a piece of ply with an edge guide screwed on that the saw plate rode against. It served me well, but I've always wanted a guide that would eliminate the need to take the work to the table saw for final sizing. 
Here are some pictures of my attempt to make a more accurate guide.

I started with a "T" track and "T" bar from Peachtree. The first pic is gauging the "T" track thickness.
Festool Wannabe-033.jpg

I routed the 3/4 ply in two steps on my router table.
Here is setting the router bit to correct hight for the second cut. 
Festool Wannabe-032.jpg

Had to gauge the width, too. 
Festool Wannabe-034.jpg

And see how much adjustment was necessary
Festool Wannabe-039.jpg

Ahhh, a 1/8" key way "gauge" just fits. I'll lay the key way gauge between the ply and bring the fence to it. Thereby widening the dado.
Festool Wannabe-038.jpg

Pretty good fit, IMO
Festool Wannabe-042.jpg

Attached the "T" bar to the trusty old Skil worm drive with 1/4-20 X 3/4" bolts, lock washers and wing nuts. The holes in the shoe were already there from the factory. Don't know why those holes were there, but I was happy.yes4.gif
Festool Wannabe-043.jpg


This pic just shows the "T" bar in the "T" track. Next step was to epoxy the track into the dado.
Festool Wannabe-044.jpg


It works like a dream. No tear out. A good Tenryu blade helps with that. And the work is sized perfectly. 





Gene
'The true soldier fights not because he hates what is in front of him, but because he loves what is behind him.' G. K. Chesterton

Cool Idea, Thanks!!




Lew Kauffman-
Wood Turners Forum Host

Time traveler. Purveyor of the world's finest custom rolling pins!

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