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Showing results for tags 'end vise'.
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Tonight I pulled my end vise from my new bench. When I picked up my bench over a month ago, I noticed the vise was very stiff. Beyond stiff, actually the tube holes swelled around the tubes to the point of zero clearance, as a matter of fact the wood was tight around the tubes. I don't know when the last time was that the previous owner used his vise, it could have been years, judging by how his shop appeared to have not been worked in for a long time, he may have not known that his vise was nearly in-operable. at 95 years old, he may not have even been able to spin the handle, maybe, maybe not. I was able to turn the handle, it was tight but functioned. I removed the end vise from the bench top, I had to remove 4 bolts and unscrew the tube supports from under the top, the straight slot screws were a joy to spin out. Image below, end vise removed. Once it was unbolted and unscrewed, I had to wiggle it off the hard wood spline you see in the first image. I quickly set it on the floor, it was heavy. It is as wide as the bench, and takes up about a half of the real estate under the bench. Jim, the previous owner, all his work was and is so precise, I have viewed his metal working, leather work, and woodworking, and all his work was done with careful precision, I am only surmising here, but with his machinist background I am wagering he made this vise to operate with very close tolerances, regarding the tube holes, possibly not taking wood movement or swelling into consideration. But then as I type this, I am telling myself, he was a highly experienced woodworker, he must of known about wood movement, so the fact that his home is only blocks from the ocean, may have more to do with the swelling around the vise tube holes than the manufacturing process. Top of the vise, note the dog holes in the top face. I had to remove the pins that held the sliding block in place on the operating tubes. The two inside tubes are fixed, the two outside tubes slide. The tubes were so tight, I had to use a combination of pounding, and letting the vise do its own work against it self. I inserted two blocks of wood between the end tubes, and the stationary block, then screwed the vise closed, and pushed the end stationary block off the tubes. Vise is flipped over and viewing bottom of vise. Finally, after much persuasion and heavy thinking, I got the entire assembly separated. I had to carefully beat and push the blocks off the tubes, imagine how stiff the vise was to actually operate. Now the work begins to create some daylight between the tube holes, and the tubes themselves. I am being creative right now on how to do this, so any suggestions are greatly appreciated. My first thought is to spend some time with a sanding drum on a drill, and just sand the inside of the holes till I have about 1/32nd all around the tubes. I love this old vise, I hope to breath new life into it, and have a fully functional end vise, I know I will, just takes a little elbow grease.
The right side of my end vise binds up. You'll see the left side move in, and the right side binds. I have completely broken down this vise, all the way. Cleaned, reamed out the holes a millimeter or two, waxed it all down, reassemble, it works fine for a few months then goes back to its wicked ways. From around 6" open it's fine, get beyond that it starts binding. While opening and closing. Any suggestions are welcome. Here's the tune up I did awhile back.
I recently inherited this beautiful workbench. The top is 4" thick, 6.5' long by 24" wide with a tool well at the rear. The top is composed of Maple and Oak billets, there are dog holes and the original owner made his own dogs out of aluminum rounds, they work very well. The end vise is large and very powerful. The cabinet is made of oak, with oak drawers and walnut pulls. I will be using the bench as my primary work surface for all I do, I cannot wait to start work on it. I purchased the hold fasts from a fellow on ebay, he hand forges them and sells them at a very reasonable price. I have already tried them and they truly do hold fast! More than likely I will remove the surface mounted vise as it will be in my way, but it is a nice vise, I'll mount it elsewhere in my shop space.
Guys, to increase the jaw capacity of my vise I reduced the thickness of the chop to just over inch thick 1 1/8. I would like to add dogs on the outside face of the chop as drilling out 3/4 would weaken it too much. Anyone have any pics or video links on a good choice for this?