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tool613 posted a topic in Old Woodworking MachinerySome of the handles for the Machines I am working on are missing or worn out. I see this a lot on the older machines that have been worked hard that i bring home to restore. Since I am doing a full restore I needed a way to fix the handles on the cranks/locks or what ever had turn handles. Here is what I came up with before I got my wadkin Pattern lathe. I thought that it would help those with out a lathe. First I take a bolt that will tap into the crank and put it in the drill press. I use a file and round the head while it spins. I then drill a hole through a piece of wood with a counter bore for the new head.I leave the bolt head a little high in the wood. i am using rose wood for this. With the hole and the length cut,I draw a circle around the wood to the rough size. I ruff it out on the band saw. I now put the wood back on the bolt and add nuts to cover the threads, this gives me protection for the threads in the drill chuck. Now remember I left the bolt head high . This is so I can crank the table up tight to the handle to give it more support as I file the shape of the handle I want and to keep it nice and round. I shape the handle as much as I can and then lower the table to do the end with the bolt head. you can see the bolt head hole left in the mdf table. I then shape the bottom with a bastard mill file and sand to a shine all I do now is tap the crank and JB/locktite weld the threads in to the taped hole so the wood spins or is tight. Most handles are a press fit in the crank so i just tap it to the size bolt that i used. in mostÂ casesÂ its a 7/16" bolt,but you get the idea.Â
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