Grandpadave52 reacted to Gerald for a blog entry, Bed from a (few) boards
Have to start with a glue up . Did not think I could find 6 x 6 dry pine so here we go with 3 pieces of 2 x 6. Tried to get the knots toward the surface outer edges as these would be turned off. Remember you can never have too many clamps
After squaring the blanks on table saw we will need a centered hole to assemble the two parts of the post as this lathe is not long enough to turn as one piece.
Having that hole creates a stabilization problem for turning which is solved by using a cone center in the tailstock.
The left picture is the fluting jig cutting the upper post . The right picture shows a closer look at the the jig cutting the post.
These are the finished post parts with fluting done on one. Right picture shows the connection for the parts of the post.
This round turning and finial go on top of the headboard and footboard.
This shows the incomplete mortise and tenon to join the posts to foot and head boards. The raised panels are installed and at this point are prestained.
The complete project. Not exact but a close similarity to a bed we lost when our house was flooded over 30 years ago.
Grandpadave52 reacted to Steve Krumanaker for a blog entry, Pulling the trigger
Thought hard about this segment and came up with all sorts of reasons and justifications for even wanting a laser engraver. The honest truth is, I've just always liked gadgets. Never mind I intend to use it for embellishing some of my turnings if and when I figure out how to use it.
There are some youtube videos with turners using small machines to make “signature disks” they let into the bottoms of their bowls or vessels. The machines cost about $90.00 and do a surprisingly good job. The down side is they will only do an area about 3” square and are limited in height. I thought if I ever got one I would like more capacity and flexibility so I spent a little more and bought a machine that will etch an area about 11”X14” There are several vendors that sell these machines, banggood.com, gearbest.com, aliexpress.com, to name a few. I suspect they are all made in the same factory. At any rate I bought this machine from banggood.com. One thing I will say, if, and when a person may decide to purchase one of these, be patient and watch for price fluctuations. The price will change almost daily and move as much as a hundred dollars one way or the other. So, what do you get for, in my case, about $200.00? Basically, a box of parts. I have to
to admit, the parts were packaged very nicely. Everything was organized and easy to get to. All of the necessary hardware and tool are included in a little plastic compartmentalized plastic case. One thing to note about these kits, they don't come with printed instructions. I imagine that's to save expense as they are shipped all over the world. There is a video of a machine being assembled on the banggood website and there are "assembly" pictures as well.
When you get right down to it, there really isn't a lot to one of these machines. The little box at the top right contains the power supply and the laser. Next to it is a pile of plexiglass parts that are machined to hold the motors and for the aluminum extrusions to fasten to. Four corner brackets to assemble the frame, a "gift" pack of small wood test pieces. 5 pieces of aluminum extrusion and the controller board next to that. And, of course, the little box of hardware and tools. The three stepper motors and various cables are not in this picture. That's about it.
So, I watched the video several times and looked at the assembly illustrations. For some reason Banggood.com has made the video and pictures so a person can't save them to a computer. Seems crazy to me, but whatever. My shop is about 90 feet from our house and surprisingly, I can access our home network in the shop, if, and only if, my computer is next to the wall closest to the house. My workbench is near the opposite end of the shop and trust me, it's no small feat to change that. So, I would go to one end of my shop, watch a little of the video and run back to my bench to assemble the part I could remember. Being in my 60's that wasn't a lot. Back and forth and back and forth.
The assembly starts with putting together the frame which is aluminum channel fastened together with corner brackets. I did that on my router table surface so everything would be nice and flat. The extrusions that make up the frame are two 1" X 1" and two 1" X 2" channels. I don't know if they are real 8020 or a knockoff but those aluminum channels have changed how we do so many things.
The next step is to assemble the motors and bearings to the machined plexiglass components. Fortunately, this is all pretty straightforward stuff as the online "instructions", if they can be called that are not the best. I knew that before hand though so I can't complain. The bearings ride in the groove in the aluminum channel and it's actually quite smooth.
I should probably note that this is not meant to be a "how-to" as far assembly goes. There are a few third party videos on youtube which are better than a series of pictures showing how it all goes together. Once a person gets into the project a little it all starts to make sense. After the motors and the bearings are attached the gantry supports are put on the channel and the feet are attached. I would guess by this point I'm about two or three hours into it. A good part of that time is watching video to make sure it's put together correctly.
As wood workers, we joke about our toys when we get a new tool for the shop. Most of us know that these "toys" can hurt a person. Something like this may seem a little less risky. The opposite is true. A person doesn't even have to be near one of these to suffer eye damage as just the reflected light from one of them can be harmful. The most important safety rule with one of these is;
"Don't look into the laser with your remaining eye."
After the feet are attached the laser is installed and the gantry assembly is mounted. After that, the wiring begins and its all plug in connectors so that's not a big deal.
After several hours of studying video, restudying video, hard work, and paying close attention to detail I'm done except for putting on some wire wraps to tidy everything up. Once I get the software loaded I'll be ready to do some laser engraving...........
on the ceiling, doh, mounted the laser upside down. Thankfully it's a simple of flipping the gantry channel over as it will mount either way. Now, on to loading the software and doing some world class etching!
Grandpadave52 reacted to Smallpatch for a blog entry, Retirement
I had enough time working at the fire dept to draw a small pension when I turned 55. Being 41 at that time something kept telling me to go and do something else with the rest of my life...
My wife was an RN but not working so she could raise the kids so I knew she could go back to work if my ventures went bad.
I want to build a nice,big go-cart track. WHAT, say that again. There aren't any go-cart tracks around here, how do you know you could make any money was my kids questions and answers, except for my boy, it was OH BOY.
Working for the city fire dept was , back then, a very low paying job but because of the hours worked, 24 on and 24 off let one if he wanted to, have a part time job, which I had, so actually I wasn't going out in to the world cold turkey so to speak. My part time job was selling Mac Tools out of a step van...This was also a fun job for I knew my products and enjoyed being around people who used hand tools....
Pictures of the track I might not can find for back then pictures wasn't a concern. The track and buildings took three years to build. The only professionals I used was to pour the cement and smooth it on the track its self. I put up all the forms. I poured and smoothed all the sidewalks Building the buildings and everything on the property was a new experience to me so I would go to the library and check out all the books I could find for what was coming up in the next few days of work.... I put in the septic system, did all the plumbing, electrical and all the sidewalks but I did trade out wiring the overhead lights over the track on the tall poles which I put in, I traded go- cart tickets for two guys labor for the track lights. This was before I decided to get the know how books from the library. The land was almost 2 miles past the city limits so I needed no permits except for the septic system. I called the inspectors before I started and they said come get some instructions and go from there.
After I closed the track at 11 each night I would closed the gates and leave the lights on so I could go into the area where I was planning to put the golf course and using strings and 2x4's I would lay out some thoughts on the ground then the next few days think over why was that good or what problems I would have with each hole . Most all my holes were multi holes. The only time we worked on the golf course during the day was on Mondays when the track was closed. The first 8 years the track was open 7 days a week. And most all those years I was plotting a golf course..
I realized right quick having a bunch of high school boys working for you was not good without some supervision for they would let their buddies kill each other on the track if I would have let them.
I added lots of things a normal mini golf would not have. Like in this pond in the picture. You can see a green on the other side. You putt in to a hole and then the ball goes down in to a cave which was under the waterfall to finish putting in the cup under the falls then come out from under the waterfall on this side of the pond.. I had added a 4x4 foot hole so they could see the waterfall from the inside the cave. Something I didn't plan on. On windy days the wind would blow water through the hole onto the carpet and get it dirty. So I installed some plexiglas over the hole and that solved that, just a little extra work. Number 3 green you laid down your putter and picked up a chipping iron and had to chip over a river to get to the hole. I built rivers and waterfalls everywhere. People would tell me there were more trees and flowers on our four acres than all of Odessa combined. So I went and looked myself and sure nuff, There are four trees in Odessa. kinda.
My sweet wife drove the tool truck for a couple years while I was building the golf course. She was better at sales than I and especially she could make those guys pay their bills where I would let them slide for a while. She said some would go in to the bathroom to wait until she had gone to come out again. She would knock on the door and say I am not leaving until I get some money.
It took me 8 years to finish the golf course and about 6 years was changing my lay out of each nightly chore all the while doing lots of what if's. I had to replace a bunch of 2x4's making some of the greens cause they had rotted from ground contact. We had some remote control boats on a big pond with lots of shrubbery and women really bragged about the beauty we had created. Beauty yes but at a lot of extra labor. We finally got to putting name plates on most of the stuff because people could see things in the nursery and our stuff had grown larger with more flowers and things so it made our stuff more attractive, so they told us.
My thoughts were if I make mom and dad happy with our surroundings they would for sure bring the kids more often.
Running the go-carts while I was building the golf course I actually paid for everything as I built...No debt when finished
I also built a kiddy track for the small kids who were too young to ride the big go carts . It only had two coin operated animals that they had to drive by them selves on a 40 foot circle. I never saw either machine sitting idle.
My age limit to ride the carts was 9 years old but first they had to ride in front of mom or dad to show me and and the parents they were mentally old enough for them to handle the stopping and turning and this would make the parents feel more at ease....
You can't believe how many parents would lie and tell me the kid was nine just to get them to ride. Some dads thought their kids were smarter than a normal 9 year old. It took us a couple of years to come up with the age of 9. Most but not all could start to concentrate at that age, but not all. I would ask a kid how old he was before he got in the go-cart, nine was always the answer. Then as he was sitting there ready to go I would ask them what grade they were in. They had not learned to lie that good and would tell their actual grade which they would say 2nd or 3rd. If they were 9 years old and only in the 2nd or 3rd grade their minds was not ready for go-carts...
Maybe I can find this post so I can continue later. Sometimes all it takes is guts to do something different with your life.
I might can convince someone it isn't that bad even it you don't come out with a good ending, at least you were brave enough to try.